Suresh PS
Mysore
Summary
To leverage my 23+ years of experience in service and maintenance, combining management, project management, and technical process management skills. I am seeking a challenging role where I can apply my expertise effectively. With a proven track record of leadership and a drive for success, I aim to make significant contributions to the organization's objectives and growth.
Deputy Manager Mechanical Maintenance with 23+ Years of Experience in Manufacturing Industries
Overview
30
30
years of professional experience
1
1
Certification
Work History
Deputy Manager Maintenance
Bhoruka Extrusions Pvt Ltd
02.2007 - Current
- Company Overview: Established in 1979, Bhoruka Extrusions Pvt Ltd is a leading supplier aluminum profiles in India, acquired by the YKK Group. The company specializes in mill finish, anodized, and powder-coated aluminum profiles, along with aluminum fabrications for diverse applications.
- Dynamic maintenance manager leading a team of 30, including 4 engineers and 2 assistant managers. Skilled in problem-solving, daily repairs, machine efficiency optimization, and reducing equipment downtime.
- Lead and supervise a team of 30 maintenance personnel.
- Proactively identify and solve production issues to minimize downtime.
- Perform hands-on repairs and ensure compliance with safety standards.
- Monitor machine performance metrics and enhance output efficiency.
- Implement strategies to reduce equipment breakdown hours and shutdowns.
- Established in 1979, Bhoruka Extrusions Pvt Ltd is a leading supplier aluminum profiles in India, acquired by the YKK Group. The company specializes in mill finish, anodized, and powder-coated aluminum profiles, along with aluminum fabrications for diverse applications.
- Reduced breakdown hours by 1% and equipment shutdown hours by 5%.
- Minimized repetitive breakdowns, enhancing equipment reliability and production efficiency.
- Provide updates and reports to the COO regarding plant activities.
- Maintain a safe working environment adhering to safety procedures and regulatory requirements.
- Manage equipment spare parts and supplies inventory using SAP.
- Train, guide, and mentor the maintenance team.
- Conduct testing and commissioning of new installations.
- Schedule and coordinate project works within timelines.
- Stay updated on industry trends and recommend strategies to enhance efficiency.
- Lead energy conservation initiatives and develop cost-saving measures.
- Design and implement equipment modifications for improved safety and performance.
- Develop and implement preventive maintenance schedules.
- Prepare reports, conduct root cause analysis, and present findings to management.
- Evaluate engineering proposals and ensure compliance with safety standards.
Senior Hydraulic Service Engineer
Hy-Mech Services (Arvee Hydraulics)
03.2001 - 01.2007
- Company Overview: Major dealer of hydraulic components, including Rexroth and Hydac, providing hydraulic solutions and power pack building services.
- Managed the service team, ensuring customer requirements were met in hydraulic solutions. Oversaw a team of 10 members.
- Serviced gear, vane, axial piston, and radial piston pumps.
- Managed servicing of hydraulic valves and cylinders.
- Developed and modified hydraulic circuits and power packs.
- Installed and commissioned imported hydraulic power packs.
- Major dealer of hydraulic components, including Rexroth and Hydac, providing hydraulic solutions and power pack building services.
Production Supervisor
RJB Works
03.1999 - 03.2001
- Company Overview: Fabricator of metal furniture and provider of interior decoration services.
- Managed the production and site supervision of the metal furniture fabrication unit, overseeing a team of 15 members.
- Estimated costs and planned the fabrication of metal furniture.
- Procured materials for metal furniture fabrication.
- Supervised a team of 15 members.
- Oversaw on-site fabrication work ensuring quality and timely completion.
- Managed tasks from planning to delivery.
- Fabricator of metal furniture and provider of interior decoration services.
Maintenance Supervisor
H.J.S. Granites Private Ltd
12.1996 - 02.1999
- Company Overview: Manufacturer and exporter of granite, granite tiles, and monuments.
- Supervised the maintenance team of the granite cutting and polishing unit.
- Diagnosed and resolved issues with granite cutting and polishing machines.
- Oversaw on-site fabrication work to ensure efficiency and quality.
- Manufacturer and exporter of granite, granite tiles, and monuments.
Maintenance Supervisor
Shimoga Steels Ltd
04.1995 - 10.1996
- Company Overview: Major steel producer in South India.
- Supervised the maintenance team in the steel melting shop.
- Diagnosed and resolved issues with the 11 kV electric arc furnace and EOT cranes.
- Managed troubleshooting and maintenance of various utility equipment.
- Major steel producer in South India.
Education
Diploma - Mechanical Engineer
Govt polytechnic
10.1997
SSLC - undefined
Akkur Hosahally High School
04.1990
Skills
- Preventive & Predictive Maintenance
- Equipment & Facility Management
- Team Leadership & Staff Training
- Budgeting & Cost Control
- Vendor & Supplier Management
- Safety & Compliance Standards
- Troubleshooting & Repairs
- Project Management
- Reliability Engineering
- Process Improvement
- Condition Monitoring
- CMMS (Computerized Maintenance Management Systems)
- Root Cause Analysis
- Kaizen
- OPL
- Maintenance Management Software
- MS Office Suite
- PLC and SCADA Systems
- Electrical and Mechanical Troubleshooting Tools
- HVAC & Refrigeration Systems
- Welding and Fabrication
- ERP
- Aluminum Extrusions
- Anodizing
- Powder Coating
- Machining and Tool Room
- Utility Equipment
- Hydraulic & Pneumatic Systems
- Modification and Troubleshooting of hydraulic system
- Foundry Equipment Modification
- Continuous Improvement
- Implementation of 5S
- Cost Saving
- Indigenous Spares Development
Qualification
Diploma in Mechanical Engineering
Present Company
Bhoruka Extrusion Pvt Ltd
Joining Period
2 Months
Personal Information
- Total Experience: 23+ Years
- Age: 50
- Current CTC: ₹14 Lakhs per annum
- Passport Expiry Date: Valid until 2026
- Father's Name: Siddachary
- Date of Birth: 06/16/74
- Gender: Male
- Marital Status: Married
Awards
- Received appreciation reward from MD in 2008 for developments leading to reduced breakdowns.
- Awarded the Company Best First Prize in Kaizen competition in 2011.
- Received the Department Best Kaizen Award in Kaizen competition in 2011.
Certification
- SAP Maintenance Module (Internal training)
- Safety and Compliance Certifications (Internal/Statutory)
- AutoCAD
Languages
English
Tamil
Hindi
Kannada
Timeline
Deputy Manager Maintenance
Bhoruka Extrusions Pvt Ltd
02.2007 - Current
Senior Hydraulic Service Engineer
Hy-Mech Services (Arvee Hydraulics)
03.2001 - 01.2007
Production Supervisor
RJB Works
03.1999 - 03.2001
Maintenance Supervisor
H.J.S. Granites Private Ltd
12.1996 - 02.1999
Maintenance Supervisor
Shimoga Steels Ltd
04.1995 - 10.1996
SSLC - undefined
Akkur Hosahally High School
Diploma - Mechanical Engineer
Govt polytechnic
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