Suresh Subramani

• Manufacturing of complete prototype Engine & Vehicle parts according to the design requirements.

· Process planning for the prototyping parts as per dimensional requirements

· Design & Development of Fixtures, Tooling's & Gauges for prototype development & New Product Development

· Reducing the lead time of the process

• Power Transmission Parts manufacturing through Gear hobbing, Gear Shaving & Gear grinding. (Gears, Shafts, Sprockets).
• Valve Train Parts manufacturing (Crankshaft, Cam shaft & Balancer Shafts and Rocker arms)
• Process planning for the prototyping parts as per dimensional requirements.
• Design & Development of fixtures, tooling's & gauges for prototype development & new product development.
• Reducing the lead time of the manufacturing process.
• Managing the team to achieve the targets within the time line and guiding them to achieve it.
• Machining of crank case, cylinder head, and magneto covers etc.
• Manufacturing of vehicle components like frame parts, rear wheel, front wheel, chain sprocket, head lamp casting etc.
• Coordinated with project and design teams and resolved all technical issues.
• Monitored projects and ensured optimal utilization of resources and equipment.
• Maintained tool room machines and all repair work carried in facility.
• Manage shop floor and people handling, currently manage 10 Manpower in proto machine shop and Handling guide them and giving training for achieving the goal.
• Good knowledge of cost effective manufacturing process.
• Good Knowledge of quality and inspection methodologies and make inspection reports of proto components.
• Conversant with use of Inspection instruments (Bore dial, Micrometer, Height gauge, Surface roughness tester, Venire caliper, Hardness tester, Profile Projector, etc.)
• Good knowledge in Geometric dimensions and tolerance.
• GD&T study, Process and time plan for the development.
• Support for assembly of prototype vehicles and ensures the quality & fitment of the vehicles for testing and validation.
• Strong analytical and decision-making skills.
• IMS (ISO 9001,14001) Audit Coordination & documentation
• Collaborated with cross-functional teams to drive project development and execution.
• Developed detailed documentation for design processes and engineering standards.
• Reviewed project progress regularly to identify potential risks and mitigation strategies.
• Participated in team meetings to discuss project progress updates.
• Provided support during the installation, maintenance, repair, and calibration of equipment.
• Documented all engineering activities according to established procedures.
• Developed and implemented engineering strategies to improve production efficiency.
• Finished projects on time and within budget.
• Prepared estimates and budgets.
• Coordinated cross-departmental meetings to align project goals and strategies.
• Maintained records of all operational activities for future reference.
• Prepared monthly progress reports detailing achievements against set targets.
• (Scope to work in end-to-end project management activities, including Planning, design, scope definition, estimation, resource management, procurement, process oversight, and adherence to quality standards. Ensuring project delivery within specified time, budget, and quality parameters).

Major Highlights:

• D, P, J, R1E, R2G,K1G & K1F Projects all engine & vehicle parts aer manufacturing of proto components Including Gears, Shafts,Camshaft ,Input shaft , Output Shaft , Bushes, Crankshaft,Crankcase , Cylinder head , Mainframe , Swingarm , Rims etc)
• All projects Raw materials, Cutting tools, Consumable items procurement through proposal creation, PR creation, PO follow up and parts inwarding.
• Budget preparation, Controlling and monitoring through SAP.
• MIS Preparation and Work highlights through weekly slides.

• New source identification and evaluation for parts development.
• Getting RFQ from suppliers and selecting the best by cost comparison & Quality.
• Getting RFQ from suppliers and selecting the best by cost comparison & Quality.
• Planning & Execution of the project which involves Feasibility Study with GD&T, Supplier selection, Material selection, Cost estimation, Negotiation & Finalization, Order issue & Monitoring.the activities up to completion.
• Calculated and reported actual and projected budgets savings by spend categories & Budget controlling.
• Creation of purchase request and creation of PO in the SAP system.
• Support for assembly of prototype Engine & Vehicle parts.
• Co-ordinate with design, R&D testing and procurement teams to conduct tests, close issues and ensure the prototype meets design specifications on daily based reviews.
• Development of new concept or mock up model as per industrial design studio (Styling requirement) for the management approval.

• Teach Machine Shop Technology, Engineering metallurgy, Hydraulic and Pneumatics subject.
• Handle Strength of material lab, Machine shop lab, Hydraulics & pneumatic lab.
• Every month went to kamarajar port (Ennor port) giving training at ship for students.
• Provide individual monitoring student activity and behavior.
• ISO & Director of shipping transport Auditing files preparing.
• Evaluated student performance through assessments and practical demonstrations.
• Mentored students in hands-on training aboard maritime vessels.
• Collaborated with faculty to improve curriculum based on student feedback.
• Adapted teaching methods based on the physical, emotional and intellectual capabilities of students.

• Highly experienced in performing grinding and other related machining operations.
• Operational knowledge of surface grinders, cylindrical grinding optical profile grinder (OPG), Milling machines & Lathe machines.
• Familiarity with manual milling processes and grinding fixtures.
• Ability to handle and finish all assigned work orders, within deadline.
• Ability to read and interpret technical manuals and technical drawings, accurately.
• Designed efficient tooling solutions to enhance production processes.
• Developed and maintained tool specifications and documentation standards.
• Conducted regular inspections of tools for safety compliance and performance.

• Operating Tool & Cutter Grinding Machine for sharpening cutting tools like drill bits, end mills, core drills, reamers, tapper reamers etc.
• Operating Surface grinding machines & Milling Machines.
• Complete Development of Tooling like tool holders, Fixtures.
• Re sharping of all Cutting Tools like End mills, Drill Bits, Counter sink Cutter, Counter Bore Cutter etc.
• Operating cylindrical grinding machine, center less grinding & optical profile grinding.
• Met company targets in respect of quality of parts produced.
• Operated various machinery to produce precision tools efficiently.