Summary
Overview
Work History
Education
Skills
Languages
VOLUNTEERING
STRENGTHS
PROFESSION SUMMARY
HOBBIES
Certification
Accomplishments
Timeline
Generic
SURESHKUMAR  KANDASAMY

SURESHKUMAR KANDASAMY

COIMBATORE

Summary

Dedicated professional with extensive knowledge of mechanical technologies, tools and practices working in research & development responsible for managing & executing new product development & sustenance engineering projects.

  • Solid knowledge in end to end design.
  • Highly diverse knowledge and experience in casting & plastic design.
  • Extensive experience in design & development of medical device & industrial products.
  • Provide design engineering solution to production, fabrication, operation & quality for client business units.

Overview

11
11
years of professional experience
1
1
Certification

Work History

IT Analyst - Product Development

Tata Consultancy Services
05.2019 - Current

Key Projects Handling:

  • Pre-clinical research for new formulation developed for drug eluting stents.
  • Material use before date studies.
  • Tolerance stack up analysis of catheter shafts for manufacturing feasibility and assembly.
  • Process validation of balloon catheters and drug eluting stents
  • Stability studies (Use before date)
  • Catheter shaft vendor development and alternate material identification for cost reduction.

Lead Engineer - Product Engineer

HCL Technologies Ltd,
05.2015 - 01.2019
  • 1 mL and 20 mL Oral/Enteral syringe functional stability project.
  • Drug Transfer Device (CSTD) - Stability and functionality assignments.
  • Packaging material change projects - Functional and physical characteristics verification project.
  • Developed new design for 1mL, 3mL, 5mL, 10 mL and 20 mL syringe Luer and Stopper for manufacturing feasibility.
  • Pre-filled syringe CAD conversion, material stability, functional characteristics assessment and reverse engineering project for cost reduction. Cost saving was 2 rupees per unit & 38 lakhs INR per week. These syringes are currently sold in North American market.

Project Engineer - Mechanical Engineering

Trident Pneumatic's Pvt. Ltd
05.2014 - 11.2014
  • Design and Development of "CS-2000AC" Refrigerant type Air-dryer for TATA. This project was completed within a short time frame of 4 months.
  • Design of "HOC DH-500AC Air dyer" for Atlas Copco – It’s customized with additional coolers & data transmitting setup connected to SCADA for performance monitoring.
  • Design & development of "DP-400 Dry Spell Air dryer"for Reliance Industries (CBM Field development Project) with customized air filter & additional dew point sensors. The net worth of this project is 1.44 Crores INR.

Design Engineer - CAD/CAM

Aqua Sub Engineering
06.2012 - 04.2014
  • Designed & Developed new sand mold for 2, 3 and 5 inch valve casings to reduce material wastage during molding.
  • Submersible pump outer-cover Casting design & development project to improve dimensional accuracy and mold deformation.
  • Involved in operational qualification of first multi axis (5 axis machine) in “Aqua sub Engineering”. Complete the project in 3 months designing and programming various pump parts, motor parts, impeller, motor body and valve castings.

Education

B.E - Mechanical Engineering

Maharaja Prithvi Engineering College
Coimbatore, India
06.2012

H.S.C - (Group II)

S.E.S Matriculation HR. Sec. School
Coimbatore, India
03.2008

Skills

    Areas Of Expertise

  • GD&T
  • HVAC
  • CAD/CAM
  • Sand Casting
  • Machine design
  • Tolerance Stack-up
  • Reverse Engineering
  • Project Management
  • Product development
  • Requirement Gathering
  • Statistical process Control (SPC)
  • SOFTWARE

  • Mini-tab 70
  • Auto-cad 2013
  • Powermill 2014
  • Uni-graphics 80
  • SAP 60 & QDMS
  • Solid-works 2013
  • Vericut 60 & Cimco 70
  • Auto-desk Inventor 2013
  • TECHNICAL SKILL

  • DFMEA & DFX
  • IQ, OQ, PQ
  • Injection Molding
  • Pre-clinical Studies
  • Test Method Transfer
  • Plastic design & Sheet metal
  • Measurement System Analysis
  • ISO 13485, 21 CFR Part 820, ISO14971
  • Good Documentation
  • Manufacturing & Laboratory Practices
  • Machine Knowledge

  • CNC turning
  • 4 Axis horizontal machining center
  • 3 & 5 Axis vertical machine center

Languages

English
Tamil

VOLUNTEERING

CSR - Core Team SPOC :


  • HCL Foundation, Chennai, India

CSR core team member working in community services and development of urban school

STRENGTHS

  • Adaptable
  • Optimistic
  • Upgrading

PROFESSION SUMMARY

Design & Development:

  • Mold design for sand casting.
  • Develop and perform functional testing of medical devices.
  • Interacting with the customer’s technical team to finalize design.
  • Carry out DHF remediation activities as per approved remediation plan.
  • Design and Develop fixture for manufacturing feasibility and product testing.
  • Develop computerized NC Program and manual NC codes for CNC machines.
  • Initiate and handle feasibility analysis study along with other CFT on new SOW inputs from customer.
  • Prepare detailed drawing using solidworks 14 and prepare detailed drawing using.
  • Comprehensive knowledge of Design Verification (DV) Plan, DV Protocol, Develop DV Test Report and Engineering Memo.
  • Performing calculations, material selection, vendor selection, estimate final manufacturing cost and conduct trials to evaluate product performance.
  • Spearheading the product life management by guaranteeing the performance of the product in design verification and heading the project until closure.
  • Evaluating and optimizing the capability of the design, calculate the capability and if necessary optimize the design in early stage using tolerance analysis.
  • Pre-clinical studies. Invivo and Invitro correlation development for drug coated stents.
  • Sampling strategy and sampling plan development for product testing.
  • Tolerance stack up analysis of catheter shafts for manufacturing feasibility and assembly.

Quality Control & Quality Assurance:

  • Perform Risk management and risk analysis activities.
  • Technical writing – reports and technical justification.
  • Carryout Root cause analysis and work on NC/CAPA resolution.
  • Identify and carry out corrective actions to address the most serious concerns and Prevent design process mistakes.
  • Resolving product and process issues using standard procedures and with tools FMEA, EURA, CAPA, Minitab 17.0 and Rtool.
  • Identifying potential failure modes for product by using FMEA tool to assess the risk associated and to rank the issues in terms of importance.
  • Carrying out statistical analysis for shelf life verification of a product and fixing the failures via investigation and extending support in terms of proper technical judgments & Implement Design Control to qualify the product.
  • Manage customer approved drawings mechanical and electrical (Electrical with the help of electrical team)
  • Test method development for balloon catheters.
  • Process validation plan, protocol and report.
  • Vendor development and vendor identification for cost reduction.
  • Gap Assessment of,
    1. Label consideration. (Document number 16016)
    2. Stability testing of active pharmaceutical ingredients and finished pharmaceutical products. (WHO_TRS953 2018)


Project Management :

  • Preparing and sending out the weekly status report to the client and offshore team.
  • Scheduling and managing workload in the shop floor for smooth production and delivery.
  • Key role participation in the offshore calls and handle the technical discussion between off-site resources and client team.
  • Interact with CFT to finalize the scope of project and understand the impact on the timeliness, assign tasks and track till completion.
  • Attending the project status meeting/ technical discussions held with cross-functional team and handling all the deliverable in support of the project schedule.
  • Project Lead, responsible for monthly effort estimation, CSS, Project metrics and Process improvement activities.

HOBBIES

  • Exploring distant lands
  • Every kind of sport
  • Strategy & Time management games
  • Pet Raising
  • Fitness & Nutrition
  • Farming

Certification

Six Sigma - Green Belt - 2018 :
A Project done for HCL Technologies Ltd. with a cost saving of 281.6K USD / year.


Pro / Engineer Wildfire 5.0 - 2011 :
United Infotech Intermediate Course in Pro / Engineer Wildfire 5.0.


AUTO-CAD - 2009 :
UMS Technologies Training Centre Intensive Course in AUTO-CAD.

Accomplishments

  • Executed more than 6 projects in a short span of 5 months.
  • Core member of TQM & 5’s team. Improved the shop floor and tool room standardization.
  • Programmed and generated numerical codes for more than 60 components for milling and turning machines.
    HCL - Corporate Statistical Team (SME), have trained associates across projects in Statistics & Process Control (SPC).
  • Achieved optimum yield for molding motor outer body in sand casting and the mold resulted in a material scrap reduction by 60 % per batch.

Timeline

IT Analyst - Product Development

Tata Consultancy Services
05.2019 - Current

Lead Engineer - Product Engineer

HCL Technologies Ltd,
05.2015 - 01.2019

Project Engineer - Mechanical Engineering

Trident Pneumatic's Pvt. Ltd
05.2014 - 11.2014

Design Engineer - CAD/CAM

Aqua Sub Engineering
06.2012 - 04.2014

B.E - Mechanical Engineering

Maharaja Prithvi Engineering College

H.S.C - (Group II)

S.E.S Matriculation HR. Sec. School
SURESHKUMAR KANDASAMY