SURJITH S
Trivandrum
Summary
Dynamic Manufacturing and Engineering Manager with over 10 years of expertise in high-precision aerospace manufacturing, specializing in tooling design, process optimization, and production readiness. Recognized for developing and validating jigs, fixtures, and gauges while effectively leading cross-functional teams to meet stringent tolerances and process capability objectives. Proficient in CAD/CAM software (SolidWorks, AutoCAD), Statistical Process Control (SPC), and root cause analysis methodologies (5 Whys, Fishbone, FMEA) to foster continuous improvement and eliminate non-conformities. Proven track record in implementing Lean manufacturing techniques that enhance operational efficiency and ensure adherence to engineering specifications and quality standards.
Overview
14
14
years of professional experience
Work History
Deputy Manager
BrahMos Aerospace Trivandrum Ltd
07.2022 - Current
- Led a multidisciplinary team of 100+ Engineers, Supervisors, and Technicians in high-precision manufacturing, overseeing tooling setup, process validation, and production readiness. Ensured adherence to tight tolerances and supported tooling and equipment commissioning to achieve capacity targets.
- Established and maintained a configuration control framework and technical documentation system for complex assemblies, ensuring full traceability of tooling design changes, specifications, and tolerances.
- Expert in CAD-CAM with hands-on experience in Auto cad, Siemens Nx, Solid works, Power mill, Nx CAM, Fusion 360, and Smartcam
- Implemented a virtual queue-based manufacturing planning system, enhancing tool utilization efficiency, reducing non-conformances through root cause analysis and corrective actions, and improving overall process capability.
- In-depth knowledge of different CNC systems including Siemens, Fanuc, Fidia, and NCT.
- Analyzed engineering drawings with expertise in GD and T.
- Demonstrated expertise in production planning, Lean manufacturing, and process optimization, integrating SPC tools to monitor performance and identify continuous improvement opportunities across tooling and machining operations.
Engineer
BrahMos Aerospace Trivandrum Ltd
06.2018 - 06.2022
- Led a team of over 30 (Supervisors, Technicians), monitoring daily production, problem solving, managing dynamic schedule changes, non-conformance management and reporting project progress.
- Head the 3D Solid Modelling and CAM Department
- Proficient in CAM up to 5-axis in Power mill for advanced machining processes.
- Managed a supplier base spread all over India for multiple manufacturing processes
Assistant Engineer
Travancore Devaswom Board
12.2017 - 05.2018
- In charge of food production and Filling Unit of capacity 10 million cans per day
- Performed preventative maintenance and repairs to the plant's boilers, automatic seamer, conveyor system, and other auxiliary equipment
- Organized maintenance and operation teams to reduce the shutdown period of food processing plants
Project Assistant
CSIR NIIST
10.2013 - 03.2017
- Involved in developing specifications of various process equipment, including mini boilers, process equipment, pumps, compressors, and dehumidified dryers.
- Participated in various plant operations, erection of plant and machinery at project sites.
- Handled a Perishable food preservation project using Dehumidified Dryer.
Apprentice Trainee
Kerala Minerals and Metals Ltd
01.2012 - 01.2013
- Oversaw mechanical maintenance of all equipment installed in the Ilmenite Beneficiation Plant. Conducted troubleshooting, maintenance, and upkeep of bucket elevators, conveyors, and screw feeders
Education
Bachelor of Technology - Mechanical Engineering
Younus college of engineering and technology
Kollam, Kerala10.2011
Skills
- Lean Manufacturing
- Process validation
- Aerospace Manufacturing Projects
- Design Thinking
- Problem solving
- CAD-CAM
- Tool Design
- Design for Manufacturing
Additional Information
Design Software: SolidWorks, AutoCAD, CATIA, Siemens NX
CAM Software: Autodesk PowerMIll, NX CAM, SmartCam
Analysis Tools: ANSYS
Office & Productivity: MS Excel, MS Project, PowerPoint, Word
Data & Documentation: ERP Systems
Timeline
Deputy Manager
BrahMos Aerospace Trivandrum Ltd
07.2022 - Current
Engineer
BrahMos Aerospace Trivandrum Ltd
06.2018 - 06.2022
Assistant Engineer
Travancore Devaswom Board
12.2017 - 05.2018
Project Assistant
CSIR NIIST
10.2013 - 03.2017
Apprentice Trainee
Kerala Minerals and Metals Ltd
01.2012 - 01.2013
Bachelor of Technology - Mechanical Engineering
Younus college of engineering and technology