Programmable Logic Controller (Q & R series)
Surya Mani
Senior Engineer In Paint Shop Maintenance
Gurgan
Summary
Hardworking Maintenance Engineer bringing 10+ years of experience performing diverse maintenance and repair duties. Dedicated to maintaining optimal equipment functionality by managing routine and complex equipment and facility matters.
Overview
10
10
years of professional experience
3
3
years of post-secondary education
3
3
Languages
Work History
Maintenance Engineer
Maruti Suzuki India Ltd
Haryana
09.2012 - Current
Ø Scheduled & preventive maintenance of Electrical & electronics equipment according to plan.
Ø Attending & resolving of daily breakdowns in all equipment in respective shifts.
Ø Regular patrolling of all Equipment.
Ø Maintaining of Eq Preventive, Predictive Maintenance check sheets.
Ø Monitoring Eq Life by doing Condition Monitoring (Vibration, Thermography,Oil,Grease analysis).
Ø Monitoring Quality related eq by Calibration System.(Pr.guages,Coontrollers,Monometers,Gas Detector units,Temerature Sensors).
Ø Troubleshooting/eliminating of various Equipment related problems by improvement (Kaizens).
Ø Energy saving projects for respective equipment.(Kaizens) (saved more than 30 lacks per year)
Ø Machine downtime management and reporting due to instrument failures.
Ø Spare parts maintaining by managing Daily & Quarterly Inventory.
Ø Coordination with purchase team for spare part availability.
Ø Optimization of manpower in shifts & look after shift activities.
Ø Shop Equipment safety implementation by Kaizens & Safety reports (KYT & HIRA)
Ø Work for safety related activities (LOTO, EMS) as maintenance representative.
Education
Diploma in Electrical & Electronics - Electrical & Electronics
Central Polytechnic College
Tamilnadu 04.2009 - 03.2012
Skills
People Management
undefinedAccomplishments
Energy Saving Kaizen
# Motors Running Frequency reduced during Non Production hours - 5 Lakhs / Year (2015)
# Chiller Units Interconnect to Eliminate Running Hours - 21 Lakhs / Year (2016)
# Cooling Fan Non Production hours recuded - 3 Lakhs / Year (2018)
# Cooling Tower Running Time Reduced - Cost Saving - 6 Lakhs / Year (2020)
# Motor Cooling fan Non Production time running hours elimicated - 22 Lakhs / Year (2021)
Explosure
Ø All electrical instruments and electronic devices (sensors, proximity devices, light curtains, SDC controllers, VFD, Motors, PLC’s) as well as mechanical devices.
Ø PLC programming (process & Robot) & modification.
Ø PT (pretreatment) & ED (electro deposition) Process.
Ø Maintenance of conveyor system (overhead chain conveyor) setup by NKC.
Ø Ovens (CNG & LPG).
Ø Paint Shop utility maintenance like chillers, cooling towers, Hot water Generator, Ultra filtration system, Air Supply House & Water circulation system.
Ø Electrical troubleshooting and diagnosis of control and power circuit (Various AC drives controlled by MITSUBISHI Q & R series PLC).
Ø Press Shop Equipment (Yaskawa Robots, Motors, Hyd.Pumps, Scrap CV,Clutch & Brake System)
Ø Weld Shop Equipment (Hemming Press M/C, Fanuc Robots, Cooling Towers)
Software
HMIs-GOT
MS Office
FR Configurator
Single Loop Controller
Hobbies
# Gaming
# Chess
Timeline
Maintenance Engineer
Maruti Suzuki India Ltd
09.2012 - Current
Diploma in Electrical & Electronics - Electrical & Electronics
Central Polytechnic College
04.2009 - 03.2012
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