Suryabhan Gopalrao Tuwar
B Tech Mechanical
Valsad
Summary
To work in an esteemed organization with challenging assignment and dedicate my knowledge and skills to achieve the organization’s goal as well as emerge as an expert in the field of engineering utility operation, maintenance & QMS.
Overview
19
19
years of professional experience
Work History
Manager
ATUL BIOSCIENCE LTD U-1 (VALSAD)
06.2023 - Current
- Engineering asset care:
- Achieve equipment uptime as per production volume and business budget
- Ensure asset preservation and compliance to EHS and 5S
- Ensure compliance to statutory requirement related to mechanical discipline
- Ensure routine | preventive | breakdown maintenance and modification jobs with minimum LOP
- Identify and implement energy conservation and improvement initiatives
- Implement system driven maintenance management
- Monitor and control mechanical inventory within agreed norms
- Perform the role of people manager
- Prepare R&M budget and ensure expenditure within approved amount
- Provide MIS reports within agreed timeline
- Provide relevant training to workmen
- Engineering Achievements:
- Improved 12 no's vacuum system to deliver 90% efficiency
- Study and reduced inventory of > 5 years to zero.
- Facility upkeep done for new product @ Rs. 3.5 crs. (10MIS, Venla-II, Mirabagaron)
- Facility upkeep done for new product @ Rs. 5.5 crs. (HVAC for cleanroom class D)
- Asset upkeep done for 6 no’s reactor drive unit from belt to magnetic @ Rs. 1.2 crs.
- Implemented 100 % system driven actions ( Oracle, eAM, Tablue, EMS )
- Implemented sprinkler system on above ground class A solvent tank farm done @ Rs. 0.75 crs.
- Adherence to 100 % for tool box talk, SOA closing > 30 days, CAPA, training to team on real time basis.
- Installed side stream filters for cooling tower ( 5 no’s ) for to maintain better water quality @ Rs. 0.6 crs.
- Study and implemented predictive maintenance hoist Lift on real time basis (MPP-1, MPP-2, MEE & MPP-III)
- QMS Achievements:
- Successful completed US-FDA at ABL-2 Ambernath factory with zero 483 (Year-2023)
MANAGER
MEGHMANI PHARMACEUTICAL LTD U-3
07.2022 - 06.2023
- Capex projects execution related with ETP, Recovery, HVAC, Chiller. (Project of 1.5Cr.) for Mechanical Equipment erection & commissioning. Ensuring Safe maintenance/Erection/ Commissioning All chemical and gas equipment.
- Imparting the training on 5S, safety, quality to the team members.
- Preparing MIS report and sharing to all concerns.
- Daily reporting of water consumption, steam consumption & power consumption
- To adhere with EHS improvement plan, to conduct safety talk, Tool Box talks etc. on the shop floor.
- To delegate the activities to the respective deputy in absence.
- To escalate any issues related to discipline, availability of manpower, hygiene, contamination, cross contamination, Incidents or deviations, malfunctioning of equipment’s, any unusual observations, any safety risk or quality risk to next level or in absence further up.
- Attend and compliance coming audit in utility (i.e. USFDA, MHRA, ISO, OHSA & vendor’s” )
- Execution utility, fermentation, formulation, recovery and ETP project activities with complying time line bar chart & assure that all HVAC, PWS, CW, CHW & Air Compressor control and electrical systems work (routine service calls, preventative and predictive maintenance, discretionary and emergency repairs) are performed in such a manner as to stay within the budgeted constraints.
- Execution and compliance QMS Documentation i.e. filling and follow-up of incidents and deviation, change control, CAPA & SOP through LIMS.
- To identify the potential of energy savings, ROI calculation in utility plant-By providing require lower cost utility to processes equipment’s as per requirement without affecting process.
- Responsible for GMS compliance: Training; Suggestions; Conduct daily safety talks, weekly walks.
DEPUTY MANAGER (ENGINEERING SERVICES)
CADILA PHARMACEUTICAL LTD
03.2016 - 07.2022
- Monitoring and ensuring preventive and breakdown related activity of HVAC, Process water, CHW plant, Brine plant, Air compressor & Nitrogen plant.
- Cost estimation for maintenance work and plant modification job & erection.
- Maintaining and Controlling Inventories of spares for routine activity of utility maintenance.
- Monitoring and ensuring efficient operations of all utility systems.
- Planning and controlling the utility maintenance, budget for utility maintenance and modification as required.
- Validation and Qualification of utility systems.
- Energy saving / conservation activities planning, initiation and monitoring.
- Ensuring related changes to the existing procedure/process/systems are implemented through change management procedure.
- Assessing the impact of the changes made in the existing procedure/process/systems through of the cross functional areas through review of the change control.
- To ensure that corrective and preventive actions are implemented within the defined timeline.
- Review and verification of all documents related to Engineering activities.
- To ensure self and other department associates’ adherence to use of PPEs as per safety norms.
- To follow the GMP, Safety norms and adhere to company’s policy, Quality policy, Safety and Environmental Policy.
- To operate various software’s namely Track Wise, documentum, SAP, LIMS for various QMS activities.
- To participate in the safety rounds, escalate the safety related incidents and perform required investigations and ensure implementation of the required CAPA for mitigation.
- To participate and represent Engineering in internal, customer and regulatory audits.
- To ensure training requirements of the subordinates, allocation of the Job roles and Training need Identification and ensure the training fulfillment through ZyTMS software.
HARMAN FINOCHEM LTD (AURANGABAD)
07.2015 - 03.2016
- PROJECT : ACTIVE PHARMACEUTICAL DRUGS.
- JOB RESPONSIBILITY: (EXECUTIVE-PROJECT)
- Execution project activities with complying time line bar chart.
- Installation & Commissioning of Equipment’s. (Dissolution GLR, Crystallization GLR, ANFD, Blender, Pin mill, Sifter, Silo, PTS, VTS & packing M/C Etc.)
- Solvent transfer & ML collection piping with Automation.
- Review & editing drawings with complying GMP norms.
- Preparation & Review all Documentation works.
- Arranging monthly vendor meeting for review work progress activity.
- Installation & Commissioning HVAC system & Purified water system.
- Vendor development as per project requirement.
- Review of Utility load, Piping size, Civil, HVAC & Water system as per process requirement.
FACIALITY AND BUILDING SOLUTION LTD. (CONSULTANT COMPANY)
11.2011 - 03.2016
- PHARMA PROJECT : ACTIVE PHARMACEUTICAL DRUGS / NUTRATION FOOD
- GREEN FIELD PROJECT : HARMAN FINOCHEM LTD. (AURANGABAD-MAHARASHTRA)
- GREEN FIELD PROJECT : ROQUETTE RIDDHI SIDDHI LTD (GOKAK-KARNATAKA)
- GREEN FIELD PROJECT : ABBOTT NUTRITION INDIA PVT.LTD, (ANKLESHWAR-GUJARAT)
- GREEN FIELD PROJECT : CTIP INDIA PVT LTD (PUNE-MAHARASHTRA)
- GREEN FIELD PROJECT : FLAMINGO PHARMACEUTICAL LTD (NANDED-MAHARASHTRA)
SR.PROJECT ENGINEER-MECHANICAL
FACILITIES AND BUILDING SOLUTIONS PVT.LTD.
11.2012 - 07.2015
- Vapour absorption chiller of 470 TR capacities Installation, commissioning and final handed over to Client.
- Germ, Gluten, Starch & Fiber Dryer Installation, commissioning with PLC and final handed over to Client.
- Germ, Gluten, Starch & Fiber Packaging with PEB Structure Installation, commissioning with PLC and final handed over to Client.
- Liquid Glucose, DMH & Liquefaction unit with PEB Structure Installation, commissioning and final handed over to Client.
- Maize Cleaning, Maize Silo & steeping Vats unit with PEB Structure Installation, commissioning and final handed over to Client.
- WWTP plant of 40 m3/hr. capacities plant Installation, commissioning with PLC and final handed over to Client.
- Preparation & vitrification required documentation such as BOQ, WO, IQ, OQ, and validation protocols as per ISO9000 requirements.
- Prepare punch lists, indicating the items of work remaining to be accomplished and ensure that these items are completed in an expeditious manner.
- Prepare certificates of substantial and final completion as required.
- Assemble all guarantees, warranties, etc., as required by the contract documents and forward them to the Client certifying that they are complete and cover all work as required.
- Receive, check, and forward all release of claims required prior to issuance of final certificate of completion and final payment to contractors.
- Determine the value of uncorrected work and make recommendations on the withholding of payments to contractors where deemed necessary to protect the Client.
- Arrange for the services of manufacturer's representative to provide the Client's on-site personnel with the proper instructions and training for all major equipment.
TECHNICAL ASSOCIATE (GREENFIELD PROJECT)
CORNING TECHNOLOGIES INDIA PVT. LTD. (PUNE)
05.2012 - 11.2012
- JOB RESPONSIBILITY: (OPERATION & MAINTENANCE OF UTILITY)
- Operation and maintenance of water cool chiller unit-275TR.
- Operation and maintenance of compressor unit- 8bar & 18.5 bar
- Operation and maintenance of cooling tower-600TR.
- Operation and maintenance of HVAC with BMS.
- Operation and maintenance of Gas yard-liquid CO2, Ar., N2, O2, He etc.
- Operation and maintenance of Water treatment plant.
- Operation and maintenance of RO plant.
- Operation and maintenance of Vacuum blower.
- Operation and maintenance of fire hydrant system.
- Operation and maintenance of HSD unit.
- Installation of various utility equipments -chiller, gas yard, compressors, vacuum blower, AHU.
TECHNICAL ENGINEER (GREENFIELD PROJECT)
FLAMINGO PHARMACEUTICAL LTD (NANDED)
07.2011 - 05.2012
- JOB RESPONSIBILITY: (PROJECT ENGINEER-UTILITY)
- Water treatment (EDI-20m3/hr & SW-20m3/hr) plant Installation, commissioning with PLC and final handed over to Client.
- Low pressure boiler with dual fuels (10TPH) Installation, commissioning with PLC and final handed over to Client.
- Air compressor (775 CFM) Installation, commissioning and final handed over to Client.
- Chiller (R134A) plant (1600TR) Installation, commissioning w & final handed over to Client.
- Installation, commissioning & validation of HVAC system, including BMS.
- Preparing required documentation such as TPP, URS, DQ, IQ OQ, and validation protocols as per MHRA and USFDA requirements.
- Prepared ENGINEERING-SOP for plant utilities and systems as per GMP.
- Giving the Building and structure requirement to the Civil Consultant, approving the drawings and executing the work through contractors.
- Undertaking regular inspections to ensure adherence to safety procedures and conduct of operations as per set environmental stipulations.
ASSISTANT ENGINEER
COSMO FILM LTD (AURANGABAD)
02.2007 - 11.2008
- JOB RESPONSIBILITY: (Utility plant & Maintenance)
- Maintenance of utility equipment i.e. compressor, cooling tower, chiller, R.O. plant, softener plant, Air dryers
- Online as well offline mechanical maintenance of BOPP line, coating m/c, PVDC m/c Atlas & slitter m/c.
- Monitoring work planning of BOPP line, coating m/c , PVDC M/C Atlas & slitter m/c Proper cutting & fitting of gaskets.
- Inventory Management through timely review of anticipated requirement.
- Identify of pump assembly & pump failure, Troubleshooting & installation.
- Data entry in SAP and PLC monitoring.
- Installation of fans, blowers & maintenance.
- Operation & maintenance of Thermic fluid heater & Trouble shooting
Education
B. TECH - MECHANICAL
UNIVERSITY OF PUNE
01.2011
D.M.E. - undefined
MSBTE
01.2006
H.S.C. - undefined
LATUR
01.2003
S.S.C. - undefined
LATUR
01.2001
Skills
Strategic planning
DECLARATION
I hereby declare that the above written particulars are true to the best of my knowledge and belief
OVERVIEW
I am competent to execute of utility operation and maintenance as well as API-pharmaceutical, food and nutrition project. excellence in energy conservation in pharmaceutical, nutrition and food industries as lead expert in the field of utility design, operation and maintenance.
PERSONAL DETAILS
- Name : S.G. TUWAR.
- Sex : Male.
- Date of Birth : 06 APR 1984
- Language Known: English, Hindi, Marathi.
- Marital Status : Married.
- Nationality : Indian.
Timeline
Manager
ATUL BIOSCIENCE LTD U-1 (VALSAD)
06.2023 - Current
MANAGER
MEGHMANI PHARMACEUTICAL LTD U-3
07.2022 - 06.2023
DEPUTY MANAGER (ENGINEERING SERVICES)
CADILA PHARMACEUTICAL LTD
03.2016 - 07.2022
HARMAN FINOCHEM LTD (AURANGABAD)
07.2015 - 03.2016
SR.PROJECT ENGINEER-MECHANICAL
FACILITIES AND BUILDING SOLUTIONS PVT.LTD.
11.2012 - 07.2015
TECHNICAL ASSOCIATE (GREENFIELD PROJECT)
CORNING TECHNOLOGIES INDIA PVT. LTD. (PUNE)
05.2012 - 11.2012
FACIALITY AND BUILDING SOLUTION LTD. (CONSULTANT COMPANY)
11.2011 - 03.2016
TECHNICAL ENGINEER (GREENFIELD PROJECT)
FLAMINGO PHARMACEUTICAL LTD (NANDED)
07.2011 - 05.2012
ASSISTANT ENGINEER
COSMO FILM LTD (AURANGABAD)
02.2007 - 11.2008
B. TECH - MECHANICAL
UNIVERSITY OF PUNE
D.M.E. - undefined
MSBTE
H.S.C. - undefined
LATUR
S.S.C. - undefined
LATUR