Master of CAD & CAM
Suryakanta Das
Deputy Manager
Chikhali
Summary
Intend to work with a leading corporate with learning environment, which will help me to explore myself fully and realize my potential in order to fulfil the requirement and growth of the company.
A dynamic professional with 14 years of rich experience in Design, New product Development. I am Presently working with "Sandhar Technologies Ltd" Cabin & Fabrication Division as a "Deputy Manager" in Engineering Design & Development Department.
Overview
17
17
years of professional experience
1
1
Certification
4
4
Languages
Work History
Deputy Manager
Sandhar Technologies Ltd
07.2024 - Current
- Responsible For JCB all Project -Excavator & Compactor Cabin
- Project-50T cabin, 16C cabin, WLS cabin, Vibromax Avalanche Cabin (NPD)
- To handle the new project inquiries, deals with the customer, monitoring project
- Ability to read and understand the drawings and finalizing the process along with the CFT team
- Making project time plan according to project target dates given by customer
- About New Product Inquiry, checking 'Feasibility' of that component in discussion with CFT Team
- Have faced the 'IATF 16949:2009' Audit for organization and responsible to close NCR, PCM if any
- Complete tracking of project from kick-off to PPAP
- Prepare PWI, work instructions and tool trial documents
- Execution of the entire secondary process requirement
- Tracking and reporting of NPD status on daily basis, Machine and material planning and tool trials
- Generate the technical documents for new projects Develop new parts with new vendors as per Project time line
- Finalize process sequence of new sheet metal part through stamping operations
- Develop part and setup welding process and prove the process by JIG/ Fixture adjustment
- Develop and trace new methods of the process so that continuous improvement (KAIZEN) of processes are maintained and reduce the manufacturing cost
- Do POKE-YOKE in welded assemblies, stamping parts to avoid any reverse fitment
- Preparation, review, and control of internal technical documents
- Co-ordinating with planning dept., manufacturing dept
- Along with Quality dept
- To achieve the targeted new product development
- Conducted the Tool-Buy-Off at Vendor End
- Evaluating the Effective Costing of new Tools
- Have taken the 'HLTO' of various projects, Brief Knowledge of 'PPAP' Process
- Knowledge about PFD, CONTROL PLANS, PFMEA, SPC, MSA
- Knowledge about Tool room & press shop, Quality Standards
- Responsible for all type of System-related Activities Such as PO, PR, Item code
- Minimizing performance bottlenecks for higher productivity by utilizing men, material, and machine
MFL (Maschinenfabrik Liezen)
07.2023 - 06.2024
- Company Overview: It is an Austria based MNC (Mechanical Engineering & Foundry) Pay roll Managed by M+V Marketing& Sales Pvt
- Ltd
- Item code Generation & BOM process link in ERP
- New Project report & Costing finalisation of FTG for New Product development
- Purchase order approval & supplier Negotiation on FTG
- Control plan, ECN implementation (FTG), CSR & PPAP Documentation, Project planning (Plan Vs Actual)
- Achieve 85 % Overall equipment effectiveness of Robot cell, Cycle time optimisation and involvement in basic maintenance and PM activity of robots & Manufacturing unit
- Costing Actualization with CFT & BDA
- Ensuring the safest working environment in Shop Floor
- Make daily Production plan as per customer schedule and monitoring it (developing stage)
- Man power planning as per Daily Target (developing stage)
- Industrialization set up PPAP, PTR, Cycle time reduction, PLC Gauge checking approval
- Monitoring manpower and driving execution of work to achieve target
- Supplier follow-up & PPAP
- Monitoring Inventory and rejection
- PIST, CMM, FQP, PFMEA verification & submission to customer
- Attending Daily Meeting with HOD and Providing Them Cell performance (Daily, weekly and Monthly)
- Analysing delays & interruptions and accordingly adjusting production schedule to meet deadlines
- Planning requisition and maintaining inventory of materials & supplies necessary to meet production demands
- Analyzing the rejections, finding the root cause and taking the corrective actions and ensuring its effectiveness
- Collecting data (rejection/rework data) and examining on daily shift basis to reduce Rejection
- Coordinating with Quality Team for solving quality related issue and Customer Complaint
- Focusing on productivity Improvement with minimum Manpower
- Implementing TPM and Quality Circle
- Coordinate with engineering team for New Products development
- Coordinating with Maintenance team for preventive and weekly maintenance of robots and Machine
- It is an Austria based MNC (Mechanical Engineering & Foundry) Pay roll Managed by M+V Marketing& Sales Pvt
- Ltd
Assistant Manager - Development Department
MUNGI ENGINEERS PVT LTD
11.2021 - 07.2023
- Company Overview: (Manufacturer Sheet Metal Components and BIW welded assembly Motor Vehicle parts)
- Z101 lear seat frame 2nd Row & 3rd Row
- Door sash Nexon EV
- Tata Yodha chassis Frame line
- Octillion Nova MR/LR
- Tata Electra EV
- (Manufacturer Sheet Metal Components and BIW welded assembly Motor Vehicle parts)
Sr Engineer - Design & development
Jaya Hind industries ltd.
07.2008 - 09.2021
- Company Overview: One of the largest, fully automated cell with closed loop process control, 3200 tons locking force HPDC Machine Capability of 15,000 tons per annum high pressure dies casting capacity
- RFQ of HPDC/Die casting components, drilling Fixture, Gauges Concept 2D layout in Auto cad
- Part feasibility, Tonnage & Machine calculation
- Tool Design in AUTOCAD, UG NX12, Runner gate calculation
- Mould base, Part detailing, prepare die layout, cooling line with surface area, APQP
- CMM, ISIR, DELCAM report study & analysis
- Tool Room CFT & Mould plates, BOP, drawing release, Production TCR, PPH, DCN, DMA
- Pro cast simulation review & process flow optimisation
- One of the largest, fully automated cell with closed loop process control, 3200 tons locking force HPDC Machine Capability of 15,000 tons per annum high pressure dies casting capacity
- 50 % Manpower reduction in nut punching cell by robot cycle time optimisation
- Successfully implementation of TPM
- Cycle time optimisation of Nut punching (Robot Cell) cell
- Reduce cycle time of sealer cleaning process at unloading station on Door and Hood line
Sr Engineer - Tooling development
PHOENIX MECANO (IND) PVT LTD
01.2014 - 10.2014
- Feasibility of The components Customer team
- Project costing
- Cycle time reduction, Production RM schedule
- Capacity Planning/ JPH Robotic welding
- Costing of Tooling, Fixture, Gauges, Sheet metal & Co2 welding fabrication part
- Casting & Press Tool Development Till Trials, PPAP & further improvement
- Timely Delivery of The project & MIS
- To understand the requirements and complexity of the new part & Production plan vs actual, APQP
- To carry out layout or concept design of the tooling and get the same approved by conceptual
- To prepare the model strategy sheet and to make 3D model of the parts from 2D drawing for which the 3D model is not available, and generate the model inspection report for the same
- To design the feeding system, heating and cooling system, process parameters and to carry out the casting process simulation
Education
Proficiency Certification of Welding Co-ordinator - undefined
Institute of welding & Testing Technology
Post Graduate Diploma In Tool Design & Cad/Cam - undefined
I.G.T.R
Aurangabad, MaharashtraCertificate course in 'master of CAD/CAM' - undefined
Central Tool room and Training Centre
BhubaneswarB.E. in Mechanical Engg. - undefined
Synergy Institute of Engineering & Technology
H.S.E - undefined
REVENSHAW COLLEGIATE SCHOOL
CuttackSkills
Effective communicator
Negotiator
Strong analytical skills
Problem solving
Organizational skills
Design & New product Development
Supply chain procurement
Reviewer of Techno commercial finalization
Auto Ancillary component of High pressure die casting
Fabrication & sheet metal press
Laser cut part
BIW, Seat frame, Battery tray
Fixture, tool, gauges, Industrialization set up layout, APQP
CAD software Basic knowledge of UG NX12, AUTOCAD, CREO, CATIA
Actualization & Costing of parts, fixture, PDC dies
Cycle time optimisation
Good knowledge of MIG, MAG, TIG, Spot and CO2 welding, Robotic welding
Manpower Planning & Safety Management
Cost Optimization & Rejection control
Inventory Control & dealing with Purchase department for material planning
Effectively drive and Implement TPM in shop floor
OEE calculation
Basic SAP, ERP
Effectively Implementation of Poka yoke, Kaizen, Quality Circle
Proficient in MS Office (Word, Excel, & PowerPoint)
CAD SOFTWARE
Training
- C.R.W.S EAST COAST RAILWAY, 05/17/04, 06/16/04
- HINDUSTAN AERONAUTICS LTD, 05/02/05, 05/31/05
Personal Information
- Passport Number: S6340249
- Date of Birth: 04/14/86
- Gender: Male
- Nationality: Indian
- Religion: Hinduism
Software
Certification
Welding Coordinator
Timeline
Deputy Manager
Sandhar Technologies Ltd
07.2024 - Current
Welding Coordinator
11-2023
MFL (Maschinenfabrik Liezen)
07.2023 - 06.2024
Assistant Manager - Development Department
MUNGI ENGINEERS PVT LTD
11.2021 - 07.2023
Sr Engineer - Tooling development
PHOENIX MECANO (IND) PVT LTD
01.2014 - 10.2014
Sr Engineer - Design & development
Jaya Hind industries ltd.
07.2008 - 09.2021
Proficiency Certification of Welding Co-ordinator - undefined
Institute of welding & Testing Technology
Post Graduate Diploma In Tool Design & Cad/Cam - undefined
I.G.T.R
Certificate course in 'master of CAD/CAM' - undefined
Central Tool room and Training Centre
B.E. in Mechanical Engg. - undefined
Synergy Institute of Engineering & Technology
H.S.E - undefined
REVENSHAW COLLEGIATE SCHOOL