SUSHANT BHAME
Pune
Summary
Ability to communicate and coordinate effectively with clients and colleagues. Understanding of different welding processes. Good knowledge of drawing reading. Excellent analytical, problem solving and organizational skills. Well verse with engineering drawings and principles. Knowledge of Welding Defects, Remedies and Prevention. Knowledge of Non-Destructive Testing (NDT). Adaptable to work for long periods and under the most stressed situations without losing focus and patience. Handle variety of tasks and shift priorities simultaneously. Work Instructions preparation.
Overview
8
8
years of professional experience
Work History
Production Engineer
Thermax Babcock & Wilcox Energy Solution Limited
Pune
10.2023 - Current
- Developed and implemented production processes to increase efficiency and reduce costs.
- Analyzed existing production systems, identified areas of improvement, and proposed solutions.
- Created detailed reports on production performance and made recommendations for process changes.
- Monitored production operations to ensure compliance with safety regulations and quality standards.
- Performed root cause analysis on production issues, developed corrective actions, and monitored results.
- Maintained accurate records of all activities related to production engineering.
- Conducted research on new technologies to improve current manufacturing processes.
- Designed jigs, fixtures, tools, gauges and other equipment needed for the efficient manufacture of products.
- Trained personnel in the operation of specialized machinery and best practices for using it safely.
- Assisted in troubleshooting complex problems associated with the design or function of a product or system.
- Prepared technical documents including user manuals, installation guides, test protocols.
- Provided technical support to internal departments such as Quality Assurance, Research and Development.
- Coordinated with suppliers to ensure timely delivery of components required for assembly operations.
- Supervised daily operations in the factory ensuring that all tasks are completed according to schedule.
- Implemented lean manufacturing techniques such as 5S, Kaizen, Kanban, to reduce waste and improve productivity.
- Ensured compliance with regulatory requirements by developing standard operating procedures.
- Performed regular maintenance checks on machines used in the manufacturing process.
- Evaluated vendor quotations for raw materials or parts; negotiated prices where necessary.
- Collaborated with cross-functional teams across departments like Design Engineering and Procurement.
- Worked closely with customers throughout the development process; provided feedback on product designs.
- Developed cost estimates based on labor hours, material costs, overhead expenses, for project bids.
- Handled root cause analysis, implementing corrective actions when necessary.
- Maintained all machines and equipment and handled the repairs.
- Mentored new engineering and production team members.
- Oversaw production process and prepared proper documentation for dispatch.
- Compiled and submitted monthly and yearly reports.
- Aided management decisions by estimating production times, staffing requirements and related costs.
- Collaborated with peers to enhance the engineering process and boost performance.
- Wrote engineering documentation, developed manufacturing processes, equipment specifications and change notices and implemented modifications.
- Participated in cross-functional teams with manufacturing, quality, marketing and procurement departments.
- Followed all federal, state and local work safety policies and regulations.
- Selected manufacturing methods, fabrication and product designs.
- Monitored KPIs and implemented [Type] adjustments to increase performance.
- Coordinated with vendor representatives to organize schedules, review specifications and meet quality goals.
Production Engineer
Kushwaha industries
Pune
08.2016 - 10.2023
- Pressure part & Sugar Equipment Division
Trainee Engineer
Scorpious Trackers Pvt Ltd
Pune
- Production and Quality Department
Education
B.E (Mechanical Engineering) -
AL-Ameen college of engineering (Pune University)
01.2013
SSC -
Purandar junior college saswad, Pune
01.2008
Matriculation -
Maharashtra State Board
01.2006
Skills
- Strategy Planning
- Best Practices
- Troubleshooting
- Fabrication as per Drawing
- Co-ordination
- Operational Improvements
- Team Management
- Resources Optimization
- Safety Health and Environment
About Company
- Kushwaha Industries, Wagholi, Pune, Leading manufacturer, exporter and supplier of Pressure Vessels, Pressure Parts & Piping, Steam Coils, Stainless Steel & MS Fabrication, Process Equipment’s, Material Handling Equipment and Storage Bin with Weighing & Conveying System.
- Scorpius Trackers Private Limited, Gokhlenagar, Pune, Legacy of 25 years in the automotive industry, with installations Solar Trackers across Japan, Middle East, India, Africa and ongoing discussion on projects across EU as well as the American Continent.
Clients Handled
- Fives Cail
- ISGEC Heavy engg. Ltd., Noida, India
- Uttam Sucrotech India Pvt. Ltd., India
- Adani Wilmar
- Walchandnagar industries Ltd
- Thyssen Krupp India ltd
- National Heavy Engg. Co. Op. Ltd
- Forbes & Company Ltd., India
Designing It Exposure
- Auto-Cad
- Solid Works 2010
- MS-Office
- Open-Office
- Win XP/7/8/10
Roles And Responsibilities
- Understanding of Production Planning, Scheduling, Manpower Allocation; adept at reducing downtime and enhancing operation effectiveness.
- Supervision of stage wise Quality of Fabrication & erection of Pre-Engineering Steel structures.
- Preparation of quality documents, WPS, PQR and WPQ.
- Plan schedule for Production Target on daily basis and manage manpower according to daily production target
- Maintaining record of daily production records and losses.
- Taking decisions within standard working conditions and disciplinary procedures.
- Monitoring of 5S activities in assembly line that stimulate Production activity.
- Study & analysis of total process to find out possible chances of assembly defect.
- Handling customer complaints.
- Pre-analysis of complaints.
- New & modified product installation on assembly line with proper work distribution.
- Spares management and planning for optimum inventory
- IBR Formalities with Folder Preparation & Visit documents Preparation.
- Documentation regarding production process and product traceability.
- Conducting Customer survey along with Technician to full fill Customer’s Quality Requirements.
- Conducting Process & Product audits as per plan.
- Carried out the quality checks of the process as mentioned in the process work sheets.
- To plan day to day activities and for welding and shop inspection.
- Experience in managing Production operations with key focus on the optimal utilization of the resources.
- Responsible for planning of raw material and consumables, minimize scrap generation and offcut utilization.
- Maintaining Plan vs. actual Quality Planning.
- Possess strong problem solving and troubleshooting skill.
- Prepare Production Planning as per project requirement/technical specification.
- Preparation various data sheets as per requirements.
- Prioritize the jobs as per invoicing plan.
- Monitor Plasma Arc Cutting, Multi-Torch Oxy Flame Cutting and Manual Torch Cutting.
- Perform Time to Time Training Programs to Fitters and Welders to reduce Rework and Rejection.
- Conduct DP TEST and RT For Welding Joints.
- Inspection of MIG Welding on Railing and Tank Jointing, Observe Welding and find out Porosity and Repair Same.
- Prepare Fitter - Welder skill matrix.
- Curious to learn new skills and technologies that enhance my productivity.
- Work content estimation.
- Examines documents such as drawings, specifications and bill of materials.
- Communicate with other departments involved in production process to ensure proper execution of project and processes.
- Monitor Fit-up of all the assembling Pressure-parts according to drawing.
- Maintain ISO formats.
- Followed up with the PPC department for the release of fabrication project and planning accordingly.
- Supervise the Shop floor as well as maintain the standard of HSE.
- Sequencing of the job according to drawing.
- Solve drawings problems with the coordination of PPC department/Client.
- Follow up for the Raw materials from the store.
Personal Information
- Father's Name: Mr. Murlidhar Bhame
- Date of Birth: 01/01/90
- Marital Status: Married
Training
- AutoCAD 2D & Solidworks 2012, 06/2013, 08/2013
- Welding Process and Quality Control, 07/2016, 08/2016
Accomplishments
- Worked with clients Like Fives Cail, ISGEC Heavy Engg. Ltd, Thyssen Group, Adani Wilmar.
- Training certificate of Welding Process and Quality Controll.
- Best Prformer Award in Boiler folder creation task.
Languages
Marathi
First Language
English
Proficient (C2)
C2
Timeline
Production Engineer
Thermax Babcock & Wilcox Energy Solution Limited
10.2023 - Current
Production Engineer
Kushwaha industries
08.2016 - 10.2023
Trainee Engineer
Scorpious Trackers Pvt Ltd
B.E (Mechanical Engineering) -
AL-Ameen college of engineering (Pune University)
SSC -
Purandar junior college saswad, Pune
Matriculation -
Maharashtra State Board
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