Summary
Overview
Work History
Education
Skills
Behavioural Skills
Accomplishments
Timeline
Generic
Sushant Patil

Sushant Patil

Manufacturing engineering lead
Bengaluru,KA

Summary

An adaptable, analytical, and innovative mechanical engineer with 11 years of experience in new product development and process engineering for the aerospace and automotive sectors, specifically in machining and assemblies. Known for being hardworking, honest, and a team player. Eager to utilize technical expertise and leadership skills in a reputable organization to achieve both organizational and personal growth. Ultimate goal is to build and sustain a successful career in new product development, contributing to the advancement of cutting-edge technologies.

Overview

12
12
years of professional experience
6
6
years of post-secondary education
4
4
Languages

Work History

Lead Engineer-Manufacturing

Accenture India Pvt. Ltd.
11.2024 - Current
  • Mentored junior engineers, contributing to their professional growth and overall team productivity.
  • Oversaw the successful completion of multiple concurrent projects, balancing priorities while maintaining strong attention to detail.
  • Collaborated with cross-functional teams to ensure seamless integration of new features into existing product lineups.

Senior Engineer - Methods (Assembly)

Tech Mahindra Ltd.
02.2024 - 11.2024
  • Lead and plan manufacturing programs, SME for selecting aircraft assembly process
  • Collaborate and manage the team to perform, responsible for team decisions-engage with multiple teams and contribute for team decisions
  • Provide solutions to problems raised in team, address technical queries and resolve at customer end
  • Quality check & deliver files(work instructions for Challanger350, 600 aircraft) as per plan, maintain KPIs
  • Coordinate with Bombardier onsite team for addressing and implementing shop floor feedbacks

Lead Engineer - Manufacturing

Aequs Aerospace Pvt. Ltd.
09.2017 - 02.2024
  • Adaptable, analytical and innovative mechanical engineer with 11 years' experience in New Product Development and Process Engineering for Aerospace and Automotive sectors:- Machining and Assemblies
  • Hardworking, honest and a team player
  • Process Coordination: Leading and representing the Manufacturing Engineering department for various Honeywell, Airbus, Collins and Spirit projects
  • Participating in customer calls and visits as the technical point of contact and facilitating information channels between customer and engineering
  • Coordinating activities between the different teams within Engineering department as well as Projects department to ensure completion of engineering activities and on-time submission of FAIs
  • Initiating and coordinating with SCM team for procurement activities
  • Providing shop floor support and handling nonconformance's to ensure that the part is proved out
  • Process Planning: Preparation of standard operating procedure for various assemblies and implementation
  • Interpreting customer inputs: drawings/MBD, Part List and Conditions of Supply (COS)
  • Interpreting customer specifications and flowing down the requirements
  • Selection of machining/assembly processes
  • Raw material, Bought Out Items (BOI), tools, equipment and consumables selection
  • Setup planning: feature grouping, setup formation, datum selection, machining operation sequencing & setup sequencing
  • Process Documentation: Preparing MBD Captures, KC Sheet, PFD, Industrial Process Flow Chart, Machining Process Plan, Assembly Process Plan, Special Process Requirements, BOM, SOP, Work Instructions (for deburring, SLI mixing, part marking, material handling etc.), Manufacturing Router, PFMEA, Technical Query, Estimation Sheet

Engineer - New Product Development (NPD)

Tool Holders Pvt. Ltd.
04.2013 - 12.2015
  • Production Part Approval Process (PPAP) Planning: Prepared detailed Product Cost Sheets
  • Evaluated Production Part Approval Process (PPAP) plans for different gear shifting forks, engine bearing caps & tractor transmission tools
  • Prepared SQIP audit documents & completed activities like NC Closer Actions and Evidence Submission to customers
  • Implemented corrective and preventive actions for quality nonconformance issues at both internal and customer end
  • Production Line Management: Supervised production line operations in accordance with plant policies and procedures
  • Performed cycle time reduction in processes, increase the production rate without affecting the quality
  • Inspected dimension & Quality Testing Reports for various gear shifting forks, engine bearing caps, transmission tools and vehicle door hinges
  • Achievements: Developed new setup for crank shaft bearing cover (Mercedes Benz engine) which produced monthly volume of around 15000
  • Was involved in machine selection (Grinding and VMC), layout design, fixture design and manufacturing, cutting tool selection and process improvement
  • (Revenue generated approx
  • 1.5 Cr/year)
  • Designed die punch for shaving punch, door hinge: this design eliminated milling operations and production rate improved from 300 to 1500 pcs/8 hour

Education

M.Tech. - Machine Design

Gogte Institute of Technology
01.2015 - 01.2017

B.E. - Mechanical Engineering

HIT Nidasoshi, Visvesvaraya Technical University (VTU)
01.2008 - 01.2012

Skills

GD & T

Behavioural Skills

  • Honest
  • Hard Working
  • Teamwork
  • Analytical
  • Good Communication

Accomplishments

    1. Handled process engineering for Honeywell project and ensured FAI delivery of 1stcomplex Honeywell assembly having 22 sub assemblies, the first in Aequs. (Revenue generated: 1cr/year)

    2. Successfully completed Flint 22 project having 3 types of complex assemblies.

    3. Engaged in process improvement for Airbus Hard Metal B2F project resulting in 30%weight reduction and cycle time reduction.

    4. Ensured successful completion of IPC audit: PFMEA and Industrial Flowchart standardization.

    5. Team A award for ECR implementation and closing: 1600 ECRs closed in 3 years.

Timeline

Lead Engineer-Manufacturing

Accenture India Pvt. Ltd.
11.2024 - Current

Senior Engineer - Methods (Assembly)

Tech Mahindra Ltd.
02.2024 - 11.2024

Lead Engineer - Manufacturing

Aequs Aerospace Pvt. Ltd.
09.2017 - 02.2024

M.Tech. - Machine Design

Gogte Institute of Technology
01.2015 - 01.2017

Engineer - New Product Development (NPD)

Tool Holders Pvt. Ltd.
04.2013 - 12.2015

B.E. - Mechanical Engineering

HIT Nidasoshi, Visvesvaraya Technical University (VTU)
01.2008 - 01.2012

Similar Profiles

CREATE PROFILE
Sushant PatilManufacturing engineering lead