SUSHIL KUMAR
Summary
A long term career growth oriented and looking for more responsible position in a progressive organization adhere I can effectively utilized my skills gained through technical education and work experience to improved operation and contribute to the organization. Seasoned Production Manager successful at achieving production goals on consistent basis. Highly organized, forward-thinking and creative in handling normal and challenging production problems. Known for great leadership and attention to detail.
Overview
9
9
years of professional experience
Work History
Production Manager
Suncity Metals & Tubes Private Limited
Jodhpur
2024.05 - Current
- Production planning as per Monthly dispatch plan
- Preparation of Scheduling, Raw Material, consumables required as per dispatch Plan
- Product development, discussion with team as per product requirements
- Tool & die development, process development, operations, manufacturing process
- Handle Sheet metal deep draw products, SS Cookware
- New projects Installation
- Manage Manpower & team for proper utilizations
- Development in Packaging & problem discussion with team
- Planning for controlling the product WIP & activity on floor
- Meeting with management
- Create SOP, 5S improvement, Kaizen, Work Instructions
- Preparation of Audit documents required for production department.
Production Manager
Fackelmann Inda Household Private Limited
Jaipur
2023.01 - 2024.04
- Production planning for Daily, Weekly & Monthly according to dispatch plan
- Preparation of Scheduling, Raw Material, consumables required as per dispatch Plan
- Product development, discussion with team as per product requirements
- Tool & die development, process development, operations, manufacturing process
- Handle Sheet metal deep draw products, SS Cookware, Al Cookware with induction base
- Handle Nonstick coating line with PTFE 2 layer& 3layer coating & ceramic coating
- Handle Polish, Outer Coating, Trimming & grooving, Riveting
- Planning & handle Packaging as per customer requirements
- Development in Packaging & problem discussion with quality team
- Planning for controlling the product WIP & activity on floor
- Meeting with management & team for proper utilizations
- Create daily production reports, SOP, 5S improvement, Kaizen, Work Instructions
- Preparation of Audit documents required for production department.
Senior Engineer
Stalwart Technik Private Limited
Faridabad
2019.12 - 2022.12
- Production planning of Press Shop Daily, Weekly, monthly according to Load Chart in SAP
- Preparation of Tool and Dies according to load Chart
- Process Development, Tool & Die Development to control process cost and rejections
- Achieve daily Production targets with quality FPA
- New product development with development team and draw a good quality product
- Create rejection and rework notes, ECR for development and improvement of a product design and process
- Handle production of Press Shop, Edge Cutting, Beading, Spinning, Bending
- Calculate efficiency of press shop, rejection and scrap percentage of a product in daily
- Create daily production reports, SOP, 5S improvement, Kaizen & MIS reports
- Attend Daily meetings with Management
- Indent raw material and provide consumable items for press shop
- To coordinate with team, proper utilization and improve multi-skilling
- Discuss all problems regarding product with team and modifications in die, punch or process
- To coordinate with management and discuss the solutions to improve productivity
- Reduce wastage of time in movement.
Production Manager
Magppie International Limited
Kundli – Sonipat
2017.11 - 2019.11
- Preparation of Production planning, process flow chart of Cookware Press line & Auto polish line
- Calculate the cycle time of a product, line balancing & reduce the process cost
- Check the die & Punch conditions & repair with time for prevent the cause of drawback
- Set automatic programming of robots for movement of blank circle to final draw product
- Discuss all problems regarding product and modifications in die or punch as per their cause
- Improve quality of draw product & increase the production targets
- Knowledge of Manufacturing Process like circle cutting, draw, cutting, beading, brazing
- Make automatic machine programming and set minimum number of operations in Auto polish line
- Reduce Timing of a operation and given best quality of cookware polish
- To coordinate with labour & optimum utilization in proper place
- Reduce the polishing process, wastage of raw material and improve productivity
- Achieve different production targets in different sizes of cookware
- Design of Aluminum Fixture as per product shape & size for holding the work piece
- Modification in fixture as per new cookware design
- Plan Automatic & Semi-Automatic machine daily, weekly & monthly maintenance
- Handle maintenance problem of Automatic & Semi- Automatic polishing machine pneumatic &Hydraulic also resolve
- Indent of raw material for polish and spare parts of machines mainly pneumatic
- Create daily production report and send to seniors.
Assistant Engineer
Bhawani Industries Private Limited
Mandi Gobindgarh
2015.05 - 2016.06
- Work as a Assistant Engineer in maintenance department
- Planning of labour for daily, weekly & monthly preventive maintenance
- Handle breakdowns with team and resolve in minimum times
- Ensuring compliance with health and safety rules
- Check the water pressure & temperature of Induction furnace, L.R.F
- Handle problem & breakdowns regarding E.O.T
- Cranes, Hot Blowers, Pumps, Hydraulic trolley, Hydraulic jack, Compressor, Big shearing machine
- Check and preventive maintenance of A.P.C.D
- S.T.P
- System
- Maintain store spare parts and indent as per requirement
- Create history card of plant equipment as well as writing reports and maintain ISO files records
- Handle labour and work with a team in all shifts
- Check E.O.T
- Cranes & hydraulic power pack pressure before Pouring of casting in foundry
- Check all gases pressure and maintain time to time before heat taping.
Education
Bachelor Degree of Technology in MECHANICAL ENGINEERING -
RIMT- Institute of Engineering & Technology
Mandi Gobindgarh, Punjab01.2014
3 Year Diploma in MECHANICAL ENGINEERING -
Mehr Chand Polytechnic College
Jalandhar01.2011
10th -
Bharti Niketan high School Ratia
Ratia01.2007
Skills
- Production Planning
- Safety Management
- Staff Scheduling
- Team Development
- Production Optimization
- Quality Assurance
- Production Line Management
- Root Cause Analysis
- Project Management
- Materials Management
- Workforce training
- Continuous improvement processes
- Production Scheduling
Personal Information
- Father's Name: Sh. Lekh Raj
- Mother's Name: Smt. Salindera Devi
- Date of Birth: 05/01/91
- Marital Status: Married
Languages
English, Hindi, Punjabi
Extracurricular Activities
Joined National Cadet Crops (NCC) and taken ‘B’&’C’ Certificates. Participated in Technical Festival at State level.
Training
- M&M Limited Swaraj Division Chapparchari, Mohali (6 months)
- Aarti Steel Limited, Ludhiana (1.5 months)
- PRTC Budhlada (1 month)
Disclaimer
I hereby declare that all the information furnished above is correct to the best of my knowledge.
Timeline
Production Manager
Suncity Metals & Tubes Private Limited
2024.05 - Current
Production Manager
Fackelmann Inda Household Private Limited
2023.01 - 2024.04
Senior Engineer
Stalwart Technik Private Limited
2019.12 - 2022.12
Production Manager
Magppie International Limited
2017.11 - 2019.11
Assistant Engineer
Bhawani Industries Private Limited
2015.05 - 2016.06
Bachelor Degree of Technology in MECHANICAL ENGINEERING -
RIMT- Institute of Engineering & Technology
3 Year Diploma in MECHANICAL ENGINEERING -
Mehr Chand Polytechnic College
10th -
Bharti Niketan high School Ratia
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