Susovan Dutta

Company Overview: The complex consists of a steam cracker with a capacity of 1200 KTPA of ethylene and downstream basic polymer units to produce LLDPE, HDPE, and PP. The capacity of the steam cracker will later be increased to 1,500 KTPA in the future.

• HAZOP, Model Review (30%, 60%, and 90%), FAT for utility units.
• Review of OEM documents, BDEP, Technical Specification, PDS, P&ID, Operation Manual for RWTP, RODM, ETP, CPU, Cooling Towers, and N2 Plant.
• Commissioning of RWTP, RODM, CPU, ETP, Cooling Towers, DWST, Flare System, and Steam Network.
• PGTR of RWTP, RODM, CPU, ETP, Cooling Towers.
• Implementation of all 16 elements of Process Safety Management (PSM).
• Certified Auditor of ISO 9001:2015, ISO 14001:2015, and ISO 45001:2018 by TUV India.
• Certified Incident Investigator by TapRooT.
• Leading all utility teams and the EIC of all O&M contracts in RWTP, RODM, CPU, ETP, and cooling towers.
• Coordinated with other departments to ensure smooth functioning of activities.
• Provided guidance and support to team members to help them achieve goals.
• Monitored daily operations and ensured compliance with company policies and regulations.
• Delegated work to staff, setting priorities and goals.
• Planned and delivered training sessions to improve employee effectiveness and address areas of weakness.
• Maintained records of all operational activities for future reference.
• Oversaw budgeting responsibilities, reducing costs and increasing margins.
• Achieved cost-savings by developing functional solutions to problems.

Company Overview: Brahmaputra Cracker and Polymer Limited, a Central PSU, has set up the first-ever greenfield petrochemical project in North East India, with a production capacity of 220 KTA of Polymer Grade Ethylene and 60 KTA of Polymer Grade Propylene.

• Co-ordination with contractors, EPC (M/s Engineers India Limited), and vendors; regular follow-up.
• Monitoring project progress; reviewing the status of the project; preparing the project progress report.
• Conducting weekly meetings with EPC and vendors; resolving the issues of the ongoing project.
• Spearheading activities involving working out various requirements, and monitoring overall project operations for ensuring timely completion.
• Basic knowledge of Primavera: Critical Path Method (CPM), Activity Crashing.
• Review of DCS graphics, P&ID, isometrics, GAD for piping systems and equipment.
• Conversant with several design codes and standards, such as ASME, ASTM, and API.
• Understanding and reviewing OEM documents, technical specifications, and equipment datasheets.
• HAZOP and Risk Assessment.
• Successfully commissioned the DM Water Plant, Nitrogen Plant, Cooling Towers, Raw Water Treatment Plant, and Effluent Treatment Plant.
• Successfully conducted the Performance Guarantee Test Run (PGTR) of the RWTP, ETP, DM Water Plant, Nitrogen Plant, and Cooling Towers.
• Provide technical support for start-ups.
• Operation of the DM Water Plant, Compressed Air and Nitrogen Plant, Raw Water Treatment Plant (RWTP), Cooling Towers, and Effluent Treatment Plant (ETP).
• SOP preparation and review.
• Successfully started the bio-remediation process as a part of solid waste management.
• Troubleshooting of the DM Water Plant and Effluent Treatment Plant.
• Developed and implemented strategies to improve operational efficiency, reduce costs, and increase productivity.
• Conversant with various statutory norms and policies regarding wastewater management.
• Plant performance monitoring: analyze plant operating data for process optimization.
• Shut down & start up, emergency handling, MIS generation, IMS, audit compliance.
• Energy management, inventory management, manpower management, and plant safety management (PSM).

Company Overview: Haldia Petrochemicals Ltd. Is a naphtha-based petrochemical complex with a production capacity of 670 KTA of polymer-grade ethylene licensed by M/s CB&I-Lummus. It has downstream polymer plants (HDPE, LLDPE, PP), and Associated Units consist of a Butadiene Extraction Unit licensed by M/s ABB-Lummus, a Benzene Extraction Unit licensed by M/s Lurgi, a Pyrolysis Gasoline Hydrogenation unit, and a C4 Hydrogenation unit licensed by M/s Axen.

• Operation of the Pyrolysis Gasoline Hydrogenation Unit (PGHU)
• Responsible for the smooth operation of the plant by monitoring and controlling process parameters within design limits to achieve the desired goal of maximum capacity utilization.
• Responsible for regular operational and maintenance activities of the plant, including start-up, shut-down, emergency handling, and troubleshooting whenever required.
• Preparation of shutdown and startup SOPs, normal operating procedures, troubleshooting guides, and operating manuals for various equipment.
• Hands-on experience in the operation of several types of equipment, such as centrifugal and positive displacement pumps, tray and packed distillation columns, absorbers, different types of heat exchangers, cold boxes, dryers, multistage centrifugal compressors, and positive displacement compressors.
• Prioritize safety through strict compliance with the work permit system. Preparation of JHA and JSA for maintenance job execution, participation in safety audits, team safety committee meetings, and upholding safety issues while planning for solutions. Implementation and build-up of a safety culture as a core member of the PSM team.
• Identification, analysis, and solving of complex problems that lead to process upsets, safety hazards, technical bottlenecks, quality issues, and production loss through critical thinking. Also, focus on process optimization, downtime reduction, cost reduction, and product and flare loss monitoring.
• Working experience in hydrocarbon storage: spheres, tanks, and bullets.
• Ship loading and unloading; tanker loading and unloading.
• Decommissioning activities of spheres and tanks: emptying out, purging, inspection, hydro test.
• Having experience in the Brown Field Project in 'Project Supermax' of Haldia Petrochemicals Limited.
• Project and technical correspondence; liaison with the various departments and assistance in commissioning activities; ensure quality of documentation; maintaining project schedule, and preparing progress reports.