A competent Senior Production Engineer with over 6+ Years of Experience in Operation, Planning, Reporting, and Documentation. Process Improvement, Inventory Control, and Rejection Control.
Operating experience in the latest Multi bus bar line Initialization and commissioning
Experienced in Production management and control with optimal utilization of resources.
Comprehensive experience in managing Production process development cost reduction, training & data analysis.
Proficient in the implementation of Kaizen systems and process improvements, also working to improve product quality and achieving customer satisfaction through the implementation of effective system
Experienced in Glass-to-glass module production and process control.
Effective in identifying areas of bottlenecks/breakdowns and taking steps to rectify the equipment through the application of troubleshooting tools like Root Cause Analysis, QC Tools, and Why-Why Analysis.
Overview
7
7
years of professional experience
Work History
Senior Engineer
Indosol Solar Pvt Ltd
03.2024 - Current
Successfully lead the installation, commissioning, and startup of all production equipment.
Worked closely with equipment vendors, contractors, and internal teams to ensure smooth setup of machinery and systems.
Lead the testing phase of equipment to ensure proper functionality and alignment with specifications.
Ensured that any issues identified during installation are promptly addressed to minimize delays.
Supervised the initial calibration, testing, and fine-tuning of all systems and equipment to ensure optimal performance.
Provided technical support and input during meetings related to the project’s progress, addressing potential maintenance-related challenges.
Lead and manage the trial production phase, ensuring that the production processes for solar cells, modules, or other components are fully optimized.
Monitored trial runs to evaluate the performance of production equipment, processes, and materials.
Identifying areas for process improvement and implement adjustments to enhance production efficiency and product quality.
Troubleshoot technical issues in the production process and resolve them quickly to avoid delays.
Senior Engineer
Adani Solar
09.2022 - Current
Demonstrated extensive experience in successfully overseeing the installation of a1 GW Fully automated module line specifically designed for half-cut cells with bus bars ranging from10BB to16BB (TOP-con) in the renewable energy sector
Analyzed production reports to identify trends and opportunities for process optimization, leading to increased efficiency
Implemented data-driven insights that resulted in improved production efficiency and a reduction in manufacturing cycle time
Successfully led Safety Projects, reducing workplace incidents through proactive weekly safety interactions and awareness campaigns
Conducted performance evaluations and provided necessary training to enhance operator skills and overall workforce competence
Facilitated Quality Circle Projects, fostering collaboration and innovation, resulting in tangible improvements in company Key Performance Indicators (KPIs)
Introduced KANBAN, POKA-YOKE, and 5S methodologies to the production line, which enhanced process efficiency and minimized wastage
Monitored and controlled Bill of Materials (BOM) consumption, effectively minimizing waste and preventing shortages
Implemented effective strategies to achieve high productivity while upholding and exceeding superior product quality expectations
Overseeing the production floor to ensure adherence to the production plan and instructions provided by superiors
Ensured seamless production floor operations, adhering to the production plan and superiors' instructions
Demonstrating hands-on exposure and in-depth knowledge of the solar module manufacturing processes and equipment
Managed the Solar Module Manufacturing plant, optimizing manpower allocation, and achieving the target
Effectively managing a team of operators, assigning tasks, and ensuring optimal manpower utilization in the defined section
Maintained product quality as per the quality plan and specifications
Conducted regular safety inspections, ensuring compliance with safety protocols and zero major accidents during the tenure
Production Engineer
Renewsys India Pvt Ltd
06.2018 - 02.2020
Monitoring the production line's performance and ensuring smooth operations throughout the shift
Installation and commissioning of 250 MW fully automated line of 5 Bus bar
Implementing advanced production tools and software to enhance efficiency and output
Implementing productivity control measures to achieve production targets and meet quality standards
Planning and Implementation of New Processes and Projects
Conducting regular team meetings to communicate goals and objectives, as well as providing feedback and coaching for individual growth
Maximizing the use of automated equipment and machinery to achieve higher production efficiency
Implementation of 5S
Education
B Tech -
VNR Vignana Jyothi Institute of Engineering and Technology
05.2018
Intermediate - undefined
Narayana Junior College
05.2014
S.S.C. - undefined
Pragna High School
Bodhan, Telangana
05.2012
Skills
Microsoft Office
Lean Manufacturing
Scrap Reduction & Increase Productivity
Production Quality Control
Process Quality Control
Team Building and Training
Understanding of Basics of SAP in AIKYA20 Production - ZPPPP002T, MIGO, ZWMLE017, IC09, COOIS, MB51, etc
MES
Data Analysis
LANGUAGES
English
Hindi
Telugu
Kannada
Marathi
Timeline
Senior Engineer
Indosol Solar Pvt Ltd
03.2024 - Current
Senior Engineer
Adani Solar
09.2022 - Current
Senior Engineer (Line In-charge)
Novus Green Energy Systems Limited
02.2020 - 09.2022
Production Engineer
Renewsys India Pvt Ltd
06.2018 - 02.2020
Intermediate - undefined
Narayana Junior College
S.S.C. - undefined
Pragna High School
B Tech -
VNR Vignana Jyothi Institute of Engineering and Technology
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