SWAPNIL BHALERAO
Senior technical Consultant - Industry 4.0
Pune
Summary
- Aspiring to carve a niche for myself across MES, Data integration & Process Control Engineering with an organization of repute that would help me cultivate and nurture my skills to become an asset to the organization.
- Hands on experience of PLC, SCADA and Data Integration systems. Expertize in Control System Software Migration, System Engineering and Technical support activities.
- Built the Automation system using OPC, SCADA, and Historian Database for Data Integration activities like Business Intelligence & Plant Floor Data Management System.
- Hands on experience on AspenONE MES applications such as Aspen InfoPlus.21, AspenONE Process Explorer, Batch.21, process explorer, Process Graphics studio.
- Certified Delmia MOM Apriso BPM Hands on experience on Delmia Apriso 2019 applications such as Process builder, Desktop Client, global process manager
- Hands on Experience on GE Proficy MES Tools such as Proficy Historian, Proficy IGS, Proficy Real Time Information Portal, Proficy Web Space, Proficy PHA and Cimplicity SCADA.
- Hands on experience on Hydra-8 (MDE, MLE, PDV & BDE core modules).
- Hands on experience of Ignition 8
- Expert on TIPS (Tieto integrated paper solution)
- Hands on experience of Traksys 10, and Upgrade to version 11
- Working knowledge of PLC products such as Honeywell, Siemens, Rockwell & Beckhoff.
- Technical Support to technical pre-sales for preparation of Techno-Commercial proposals.
- Proficient in Technical documentation development like FDS, Test Plan, Test Spec Manual and Operations Manual.
Overview
11
11
years of professional experience
2025
2025
years of post-secondary education
4
4
Certifications
Work History
Senior Technical consultant
TietoEvry
12.2021 - Current
- Module lead for Production, QMS (Quality management system), interfaces of shopfloor machines with OPC / MES applications
- Support for technical pre-sales activities and customer demos.
- Support for product owners and portfolio management for continuous improvements.
- Master data Core configuration/Installation.
- Configuration and deployments on Production servers, upgrades and software migrations activities.
- Development of Training & Handout Documents.
- Post-deployment hyper-care support.
Functional Lead – Support, Deployment & roll-out
ITC Infotech
03.2020 - 11.2021
- L2/L3 Support Lead
- Module lead for Production, quality, interfaces of shopfloor machines with OPC / MES applications
- Master data Core configuration/Installation
- Breweries recipes and BOM
- Lead Traksys Template development – Traksys Core configuration/Installation
- Upgrade production server from Traksys 10 to 11
- Planned Upgrades for QA & production server
- Development of Training & Handout Documents
- Post-deployment hyper-care support
MES Consultant
Capgemini
04.2018 - 02.2020
- Database design with respect to requirements docs
- Ignition development for production line configurations & OPC connectivity
- Preparation of conceptual design docs & FDS.
- Machine connectivity using Kepware OPC to Apriso MI
- Master data configuration in Apriso desktop client
- Development of MI actions, process screens, operations and dashboards in Apriso Process builder
- Apriso installation on Production server for Clustered architecture using High Availability
- Configuring SPARK gateways for machine connectivity with Hydra MOC application
- Configuration of Assembly line machines with Hydra server
- On-site deployment of Hydra MES solution and UAT
- Development of Training & Handout Documents
MES Consultant
Helium Consulting Pvt. Ltd.
03.2017 - 04.2018
- Kick-off meetings with all Plant unit personals, requirement gathering & preparation of FDS
- Configuring CIM-IO with Honeywell TPS, Kepware OPC for connectivity
- Install & configuration of InfoPlus.21 Administrator
- Configuration of BCU (Batch Control Unit)
- Configuring Dashboards on basis of Batch Data
- Configuration of Plant dashboards in AspenONE Process Explorer of various types such as Blending Process analysis, Overall Process, Quality, Maintenance and Analysis KPI
- Configuration of Excel Reports using Aspen Excel Add-In
- Development of Training & Handout Documents
- Successful Execution of FAT with Customers
- Onsite Execution, Testing and Handover of the complete system followed by on-site support
- Development of Application handover & training documents
System engineer
Concord Technologies
08.2015 - 02.2017
- Co-ordination with GE Global Support team
- Configuring Kepware OPC server
- Configuration of OPC collector with historian and Cimplicity server
- Migrating GE Proficy Historian from 5.5 to 7.0 on production server
- Configuring Historian with Proficy Web Space & IIS Web Server
- Configuring the connectivity with GE RTIP server
- Adding multiple sites to existing Historian Server
- Data integration of multiple PLCs in plant to one Data Concentrator PLC (Rockwell PLC)
- Development of GE Cimplicity SCADA system for Real Time Data Monitoring
- Configuration of Proficy Web-Space & IIS Web Server
Ever Electronics Pvt. Ltd.
07.2014 - 01.2015
- PLC Logic Development and Loop Testing
- Automation & Technical support
- Integration of Panasonic PT-200 system
- Maintenance Support
Education
M. Tech - Manufacturing Management
BITS
Bachelor of Engineering - Electronics
Pune University
Diploma in Electronics Production & Maintenance - undefined
Govt. of India
SSC - undefined
Maharashtra state board
Skills
aspenONE V91
undefinedCertification
Certified Automation Engineer, Just Engineering Pvt. Ltd., PLC + SCADA + HMI
Accomplishments
- 4 times 'PAT on Back' award winner in year 2023.
- 'PAT on Back' award (Best performer in quarter) at ITC Infotech.
- 'Outstanding Technology Assimilation' at Helium Consulting for 2017.
- Achieved Leadership Award by Rotary Youth Leadership Award (RYLA).
Extra-Curricular Activities
Attended a workshop on 'IT Security & Ethical Hacking'.
Personal Information
- Date of Birth: 07/01/90
- Gender: Male
- Nationality: Indian
Passportdetails
N7372188
Timeline
Senior Technical consultant
TietoEvry
12.2021 - Current
Functional Lead – Support, Deployment & roll-out
ITC Infotech
03.2020 - 11.2021
MES Consultant
Capgemini
04.2018 - 02.2020
MES Consultant
Helium Consulting Pvt. Ltd.
03.2017 - 04.2018
System engineer
Concord Technologies
08.2015 - 02.2017
Ever Electronics Pvt. Ltd.
07.2014 - 01.2015
Bachelor of Engineering - Electronics
Pune University
Diploma in Electronics Production & Maintenance - undefined
Govt. of India
SSC - undefined
Maharashtra state board
M. Tech - Manufacturing Management
BITS