Swapnil Pandit Bachhav
Process & Quality Manager
Kalyan,Maharashtra
Summary
Encouraging manager and analytical problem-solver with talents for team building, leading and motivating, as well as excellent customer relations aptitude and relationship-building skills. Proficient in using independent decision-making skills and sound judgment to positively impact company success. Dedicated to applying training, monitoring and morale-building abilities to enhance employee engagement and boost performance.
Overview
7
7
years of professional experience
6
6
Certification
Work History
Process & Quality Manager
Polco Creations Pvt Ltd
Thane
01.2023 - Current
- Lead ongoing projects, including IATF 16949 Certification for Automotive Customers, EcoVadis Certification for Sustainability and ensuring it's effective planning, execution, and timely completion.
- Manage team of Quality Engineers, providing training, guidance, and support for their regular activities.
- Utilize Quality Tools and Data Analysis to carefully examine customer complaints, then lead execution of Corrective and Preventative actions (CAPA) till resolution
- Prepare, modify, and maintain system documents to ensure compliance with quality standards and regulatory requirements
- Handle customer audits and conduct internal audits to assess compliance and identify areas for improvement
- Drive process improvement initiatives at various stages of production, leveraging methodologies such as Lean and Six Sigma to optimize efficiency, reduce waste, and enhance product quality.
Senior Supplier Quality Engineer | Sheet Metal Specialist
Vertiv Energy Pvt Ltd
Thane
07.2021 - 01.2023
- Conduct Supplier Audits for Qualification, Evaluation & Re-evaluation
- Analyze Audit Results to formulate, prioritize, and implement
- Corrective Actions and Supplier Development Action Plans, continuously enhancing Supplier Performance
- Lead and drive Supplier Quality activities, including PPAP and CAPA, while spearheading Continuous Improvement Projects
- Identify Supplier Quality Issues through Pareto analysis, apply Root Cause Analysis (RCA) in A3 format, and provide solutions that meet stakeholder expectations and enhance end-user Customer Satisfaction
- Guide Suppliers in utilization of Advanced Quality Tools and Problem-Solving Methodologies
- Support establishment and implementation of standardized Best Practices, Processes, and Procedures across Suppliers
- Monitor Supplier PPM (Parts per Million), Supplier Cost Recovery, and ensure prompt closure of CAPAs.
Senior Quality Engineer
Polco Creations Pvt Ltd
Thane
06.2020 - 06.2021
- Prepare and maintain process-related documents such as PFD, Control Plan, FMEA, Procedures, WIs, etc
- Analyze rejections in terms of defects, parts, and processes using Pareto analysis and monitor rework, repair, and scrap materials
- Oversee and coordinate New Product Development activities from project kick-off to product launch
- Conduct audits of systems, processes, and products, including customer audits
- Implement effective countermeasures to resolve customer complaints
- Facilitate and lead weekly meetings on shop floor to drive discussions, provide training for improvements, and resolve issues.
QA/QC Engineer
Chhaparia Industries Pvt Ltd
Navi Mumbai
08.2018 - 03.2020
- Revise, enhance, and develop ISO documents to align with Quality Management System requirements
- Prepare and submit PPAP, FMEA, SCAR, CAPA in 8D format to customers
- Collaborate with suppliers to ensure receipt of high-quality materials and work with customers to effectively resolve quality issues
- Maintain, modify, and update WPS, PQR, WPQ in accordance with AWS D9.1 & ASME Sec IX
- Perform thorough inspections, including Incoming Inspection (raw materials, consumables, hardware, bought-out items), First Piece
- Inspection, In-process Inspection, Final Inspection, and Pre-Dispatch Inspection (PDI)
- Train and motivate workers/operators to uphold 5S standards on shop floor.
Quality Engineer
Saketh Exim Pvt Ltd
Navi Mumbai
12.2015 - 08.2018
- Conduct thorough inspections of raw materials, including first piece inspection, in-process inspection, final inspection, and pre-dispatch inspection (PDI)
- Proactively identify and address quality-related issues, implementing effective countermeasures within manufacturing area
- Maintain and organize crucial documents such as inspection reports, calibration reports, material test certificates, etc., ensuring their accessibility during audits.
Education
Bachelor of Engineering - Mechanical Engineering
University of Mumbai
Karjat, MH07.2015
Skills
- Technical Skills: Mechanical Engineering, Sheet Metal Fabrication, Pre-Treatment, Powder Coating, Non Destructive Testing
- Hard Skills: Lean Six Sigma, Process Excellence, Operational Excellence, Quality Auditing, PPAP, FMEA, SPC, MSA, Control Plan, Supplier Management, New Product Development
- Soft Skills: Communication, Teamwork, Leadership, Problem Solving, Adaptability, Time Management
- Software: MiniTab, SAP, Oracle, AutoCAD, Creo Viewer, SolidWorks
- Language: English, Hindi, Marathi, German (A1)
Certification
- Lean Six Sigma Black Belt, Benchmark Six Sigma - 06/2021
- Lean Six Sigma Green Belt, Benchmark Six Sigma - 05/2021
- Certified Professional in Root Cause Analysis, TUV Nord - 03/2021
- ISO 9001:2015 Lead Auditor, TUV Nord - 11/2019
- ISO 9001:2015 Internal Auditor, TUV Nord - 07/2019
- ASNT Level II , Pranali NDT - 05/2018
Languages
English
Advanced (C1)
Hindi
Bilingual or Proficient (C2)
Marathi
Bilingual or Proficient (C2)
German
Beginner (A1)
Awards & Recognition
- Growth Contributor for Global Edge Solutions at Vertiv in Sept 2022
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Timeline
Process & Quality Manager
Polco Creations Pvt Ltd
01.2023 - Current
Senior Supplier Quality Engineer | Sheet Metal Specialist
Vertiv Energy Pvt Ltd
07.2021 - 01.2023
Senior Quality Engineer
Polco Creations Pvt Ltd
06.2020 - 06.2021
QA/QC Engineer
Chhaparia Industries Pvt Ltd
08.2018 - 03.2020
Quality Engineer
Saketh Exim Pvt Ltd
12.2015 - 08.2018
Bachelor of Engineering - Mechanical Engineering
University of Mumbai
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