Swarup Dash
Hyderabad
Summary
Expert quality control with exceptional leadership skills and dedication to customer satisfaction. Strong analytical abilities and strategic planning skills to develop effective QC procedures and efficient solutions to address production issues, improve operational efficiency, and reduce overall project costs. Excellent communication skills to collaborate with internal managers, QC team members, and production technicians as well as maintain strong and loyal customer relationships.
Overview
13
13
years of professional experience
1
1
Certification
Work History
Deputy Manager Quality
Global Aluminum Pvt Ltd
Hyderabad
12.2022 - Current
- Oversee all aspects of quality management within the aluminum extrusion division, ensuring adherence to industry standards and customer requirements
- Ensure preparation of timely and accurate counter measures to address customer issues. Provide support to other departments (internal customers) in managing quality within their processes.
- Conduct periodic visits to the customers to ensure that any critical issues are addressed on priority
- Develop and implement quality control processes, procedures, and systems to optimize product quality and operational efficiency
- Monitor the in-process quality by setting standards and supporting the production teams to adhere to the same.
- Ensure that patrol inspection schedules are adhered to, and review the inspection reports on a periodic basis.Drive quality related improvement projects at the plant including customer projects as well as internal improvement initiatives
- Review the standard room reports periodically to ensure that the gauges are calibrated accurately.
- Making DATA for Monthly Review Meeting and Present to ther Top Management .
- Review customer rejection reports and ensure implementation of action plans.
- Lead a team of quality engineers and inspectors, providing guidance, training, and performance evaluations
- Conduct regular audits to identify process gaps and implement corrective actions to prevent quality issues
- Collaborate with cross-functional teams to analyze quality data, identify trends, and implement process improvements.
- Implement and maintain quality documentation, including quality manuals, procedures, and work instructions.Check dimensional report / PQCS/ critical parameters etc. periodically and ensure adherence to the same
- Coordinate with concerned departments for timely closure of CAPA points.
- Ensure that any change in the process is documented and the same is recorded and circulated to everyone.
- Analyze data and try to find the root cause of the defect by conducting Why Why analysis, Root Cause Analysis etc.
- Coordinate with suppliers to ensure the availability of high-quality raw materials and manage supplier quality performance
- Serve as the primary point of contact for customer quality-related concerns, conducting investigations and implementing corrective actions to ensure customer satisfaction
- Conduct internal and external quality audits to ensure compliance with industry standards and customer specifications.
- Develop and deliver quality-related training programs to enhance the skills and knowledge of the workforce
- Champion continuous improvement initiatives, such as Lean Six Sigma projects, to enhance operational efficiency and quality performance.
Asst. Manager in QA
Rockman Industries Ltd
Haridwar
05.2020 - 12.2022
- Layout inspection of new developed parts (Casting & Machining) and dies and approve new dies for production
- Implementing and maintaining PPAP, APQP for new development Part
- Prepare inspection report and setup approval of new component
- Handling customer complaint and taking corrective and preventive action to eliminate the problem by using of Quality tool
- Verification of on line quality problem and doing SPC for identifying process variation, Root cause analysis of defective part with production and support them for corrective action
- Monitoring calibration plan vs actual and doing MSA as per plan
- Good knowledge of IATF 16949, ISO 9001-2015 and Ems -14001 documentation and maintain all documents
- Responsible for conducting internal Process audit and Product audit of Machine shop
- Preparation of pareto & trend charts of in house rejection and send daily wise analysis report to the HOD and Top management
- Good knowledge of Drawing and layout of Machined part
- Review of Process manual, formats and PFD, PFMEA and Control plan as per Plan/requirement
- Responsible for Taking immediate action for customer complain and submit CAPA for any customer concern
- Initiating counter measure for Quality Problem Observed In-process
- Daily wise meeting with production team for reduction of rejection and Using problem solving of quality tools such as Fishbone diagram, 5 why analysis and Process study by using SPC
- Responsible/able to handle for internal & external audits
Sr Engineer in QA
Rico Jinfei Wheels ltd
Gurgaon
11.2014 - 05.2020
- Company Overview: (Alloy wheel Manufacturer)
- Layout inspection of new developed parts (Casting & Machining) and dies and approve new dies for production
- Implementing and maintaining PPAP, APQP for new development Part
- Prepare inspection report and setup approval of new component
- Handling customer complaint and taking corrective and preventive action to eliminate the problem by using of Quality tool
- Verification of on line quality problem and doing SPC for identifying process variation, Root cause analysis of defective part with production and support them for corrective action
- Monitoring calibration plan vs actual and doing MSA as per plan
- Good knowledge of IATF 16949, ISO 9001-2015 and Ems -14001 documentation and maintain all documents
- Responsible for conducting internal Process audit and Product audit of Machine shop
- Preparation of pareto & trend charts of in house rejection and send daily wise analysis report to the HOD and Top management
- Good knowledge of Drawing and layout of Machined part
- Review of Process manual, formats and PFD, PFMEA and Control plan as per Plan/requirement
- Responsible for Taking immediate action for customer complain and submit CAPA for any customer concern
- Initiating counter measure for Quality Problem Observed In-process
- Daily wise meeting with production team for reduction of rejection and Using problem solving of quality tools such as Fishbone diagram, 5 why analysis and Process study by using SPC
- Responsible/able to handle for internal & external audits
- (Alloy wheel Manufacturer)
Engineer in QA
Century NF Casting LTD
faridabad
03.2012 - 11.2014
- Handling and controlling entire quality system
- Maintaining Operating and Preventive of calibration and I-cal of Spectro Analyzer
- Sampling of Raw material before process and making Raw material Inspection report
- Implementing and maintaining a Quality system and Using problem solving of quality tools such as SPC, MSA, PPAP for new development
- Addressing customer concerns by documenting the corrective action
- Working as a certified INTERNAL AUDITOR
- And Plan and doing internal audit with each department
- Finding Training awareness and provide training to juniors and working as a Team leader
- Verify every quality documents daily wise
- Developed & maintained proper record of tested products
- Making of departmental MRM and Interunit MRM and submitted to the plant head timely
- Monitoring product standards and implementing quality control programmes
- Ensured the follow-up of safety & action plans on near miss accidents
- Participating on the new product design teams to ensure quality of the new products in the design stage and also have done internal audits with team and working as M.R
- (Management representative)
- Working regarding display of every process with proper work instruction inside plant
- Working as a safety and 5s committee member
Education
B-Tech - Mechanical Engineering
MITS
Rayagada, Orissa06.2011
Diploma - Automobile Engg.
SMIT
Berhampur, Orissa06.2007
Skills
- Quality management
- Process improvement
- Root cause analysis
- Quality control systems Implementation
- Cross-functional collaboration
- Leadership and team management
- Customer satisfaction enhancement
- Auditing and compliance
- Supplier quality management
- Documentation and training
- Problem analysis by using Quality tools
- Cost control
- Performance evaluation
- Customer relations
- Team leadership
Certification
- IATF internal auditor, 06/01/22
- Lean Manufacturing System, 06/01/23
Languages
- English
- Hindi
- Tamil
Timeline
Deputy Manager Quality
Global Aluminum Pvt Ltd
12.2022 - Current
Asst. Manager in QA
Rockman Industries Ltd
05.2020 - 12.2022
Sr Engineer in QA
Rico Jinfei Wheels ltd
11.2014 - 05.2020
Engineer in QA
Century NF Casting LTD
03.2012 - 11.2014
- IATF internal auditor, 06/01/22
- Lean Manufacturing System, 06/01/23
B-Tech - Mechanical Engineering
MITS
Diploma - Automobile Engg.
SMIT
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