Swatantra Kumar Gupta
Bina
Summary
Highly skilled Refinery Process Engineer with excellent analytical thinking and ability to effectively handle high-pressure situations. Good knowledge in industrial, chemical and refinery processes with emphasis on Delayed Coker and Crude distillation processes. Looking for a challenging opportunity within a company where my skills and experiences can be further enhanced and applied.
Overview
11
11
years of professional experience
Work History
Shift In-Charge- CDU/VDU Unit
Bharat Petroleum Corporation Limited
Bina
07.2022 - Current
- Managing over 28 shift employees.
- Issuing permit for daily work with all the job related description written on it along with safety requirement.
- Organization and control of startup and shutdown procedures at the units.
- Analysis of production and economic activities of the unit, the development and implementation of measures aimed at reducing material costs, reducing production costs, fuel and energy resources.
- Planning, organization and realization of procedures to extend the life of equipment, development of standard operating procedures (SOP) for its safe operation.
- Coordination of technical specifications of MOC for the development of design documentation in terms of modernization and the introduction of new equipment and procedures to team.
- Development and implementation of a scheme of products for routing in downstream units as per planning requirement.
- This scheme is allowed to reduce the start time by 25% without using slop tanks.
- Analyzing of units works.
- Searching for measures to improve the economic efficiency and safety of personnel.
- Using process simulation tools (Aspen Hysys, Exaquantum, LIMS) for solving problems.
- Excellent communication skills, both verbal and written.
- Strengthened communication skills through regular interactions with others.
- Identified issues, analyzed information and provided solutions to problems.
- Demonstrated leadership skills in turnaround / shutdown /startup planning from concept to completion.
- Maintaining a technological mode of units.
- Accounting of feedstock, product and plant consumables.
- Analyzing the product specification in Laboratory Information and Management System (LIMS) and providing corrective action s to panel officers.
- Responsible for Process Safety Management System (PSM) strengthening in unit.
Shift In-charge in DCU
Bharat Oman Refineries Limited
BIna
04.2017 - 06.2022
- Using process simulation tool (Aspen Hysys) modeled DCU unit for solving and analyzing operational problems.
- Demonstrated a high level skill in Incident Investigation and Reporting to higher management by using root cause analysis tools like ( Fish bone analysis and Bowtie Analysis, FEMA, Why-Why analysis).
- Implemented 2 energy saving schemes through Management of Change by developing and implementing improvement plans, and training employees, resulting in reduction in energy consumption across the plant, which resulted in cost savings of 32 LPA.
- Procured of plant consumables based on last year's consumption with saving of expenditure 5% low from the last year.
- Reporting on the work of the plant, plant monthly performance.
- Analyzing of units works.
- Searching for measures to improve the economic efficiency and safety of personnel.
- Taking a round in the field in order to check whether all pipelines/equipment are in normal condition.
- Planning maintenance certain equipment like pump, heat exchanger, compressor etc., which also remain on standby.
- Participated in preparation of Standard Operating Procedures (SOP) to provide control and coordination which includes start-up and shutdown, commissioning and testing of new equipment and dealing with any emergency.
- Prepared a Quarterly Budget report for business review meetings, which contained graphs and charts for annual and quarterly metrics.
- Responsible for the training and development of the team by using organization resources and conducting assessments to implement continuous improvement.
- Managed the 'Management of Change' (MOC) process for the Delayed Coker Unit, including the creation of MOCs, implementation, tracking, and closure, which ensured that the project achieved 100% compliance with the MOC process.
- Responsible for preparing and analyzing the Quarterly Budget and Annual Production Budget report for business plan review meetings.
- Provided audit compliance by inspecting and evaluating DCU operations, policies, and procedures. Identified gaps in internal controls and enhanced audit preparation by developing and implementing corrective action plans. Improved audit quality by conducting annual audit and six month follow up audits.
- Coordinated for organizing DCU post revamp HAZOP and it's on time compliance.
- Responsible for the creation and execution of MOCs for plant improvement.
- Developed SOP's and manual revisions as per IMS guidelines.
- Coordinated the DCU revamp project as a Turn-Around coordinator, ensuring that the pre-revamp Tie points were completed according to schedule, while maintaining a safety record of zero accidents during the project.
- Implemented Process Safety Management (PSM) in DCU and was responsible for continual improvement in the system as a department element champion.
- Hand over job and completed logbook in an orderly and efficient manner to incoming Shift Engineer at the end of shift.
- Worked with Project's, counter departments and Vendor representatives to resolve technical plant related issues.
- Developed time schedules, PSSR checklist for new projects, shutdown and startup.
- Responsible for preparation of DCU consumables budget for RTA-23.
- Mentored DCS Operator and field engineer as per their job profile.
- Coordinated planned and emergency shutdowns and start-up operations.
- Reviewed laboratory test results in LIMS to ensure that products meet specifications and provides suggestions for adjustments to maintain quality standards. Reviewed and monitored the shift operating data relating to the production and operation of various operating equipment.
- Handled Tarry drum twice due to plant emergency shutdown.
- Handled plant during power failure, utility failure.
- Issuing permit for daily work with all the job related description written on it along with safety requirement.
- Checking all the safety aspect before issuing permit.
- Organizing and controlling of personal training.
- Participated in DCU revamp project and demonstrating an ability to work collaboratively and effectively by commissioning of 3rd Coke drum in running plant.
- Proven ability to carry out Pre-Shutdown Safety Review (PSSR) for unit and for new facility.
- Hands on knowledge of commercial activity like PR generation in SAP.
- Gained strong leadership skills by managing projects from start to finish.
- Excellent communication skills, both verbal and written.
DCS Operator- DCU Unit
Bharat Oman Refineries Limited
BIna
10.2012 - 10.2017
- Monitoring the progress of plant modernization (increase in producing capacity), analyzing of P&ID, issuing comments, coordinating changes in the project (summary 1 year).
- Reviews unit logs to determine what occurred on a previous shift.
- Adjusts process variables (temperature, pressure, etc.) to maintain product specifications.
- Monitoring process control units and responds to alarms.
- Inspecting and monitors equipment and/or the process area to ensure correct operation.
- Generated turnaround and shutdown reports.
- Documented plant activities in logs and detailed concerns and issues prior to distributing reports to manager.
- Calculated load estimates or equipment requirements to determine required control settings.
- Implemented energy schedules using real-time transmission reservations or schedules.
- Resolved problems, improved operations and provided exceptional service.
- Skilled at working independently and collaboratively in a team environment.
- Normal operations, trouble-shooting and emergency handling on Centum CS3000 system by Yokogawa.
- Heat and mass balance of the unit during normal run as well as from start-up to achieving design throughput.
- Performed post revamp graphic preparation,interlock checking activity with instument team
- Handling of Planned/Emergency Shutdown and Startup of plant.
- Experienced in Startup & Shutdown of WET GAS COMPRESSOR (Motor and Turbine driven).
- Demonstrated analytical skills for quality and improvement in the production of Fuel Gas, LPG, Naphtha, LCGO, HCGO, and Coke.
- Analyzing and preparing incident report, daily production report, and standard operating procedures
- Prepared Unit Material balance, Energy balance and heater efficiency calculations.
- Optimizing the process parameters, furnaces and distillation column.
- Maximizing the yield and minimizing quality giveaway as per market demand.
- Coordination in activities related to PSM and Process safety Management.
- Ensuring smooth & safe operation of the unit with personnel and equipment safety at utmost importance.
- Demonstrated high level of patience while handling the emergencies such as power failure, steam failure, cooling water failure, and instrument air failure.
Education
IES-IPS Academy
Indore 06.2011
Excellence Gov. Bal Vinay Mandir H S School
Skills
♦ Excellent problem-solving skills ♦ Strong research and analytical abilities ♦ Capability to work effectively with other team members ♦ Result-oriented, focused working style with strong ability to work multi-task correctly prioritizing and scheduling tasks
♦ Ability to work in a neat and detailed manner ♦ Strong theoretical knowledge and practical experience in troubleshooting plant problems and optimizing plant performance
♦ Working knowledge of current engineering tools and chemical process simulation tools like Aspen Hysys♦ HAZOP♦ PSM♦Commissioning and Precommissioning activity ♦Unit Troubleshooting♦
Personal Details
· Date of Birth: 11th APRIL 1989
· Gender: Male
· Marital Status: Married
· Languages Known: English, Hindi
· Nationality: Indian
· Passport No: L3620621
Skype ID: live+917354883569
Additional Information
· Current CTC: INR 25 Lakhs 8 thousand per annum
· Expected Salary: (Negotiable)
· Notice Period: 1 month
· Willing to relocate: Yes
Timeline
Shift In-Charge- CDU/VDU Unit
Bharat Petroleum Corporation Limited
07.2022 - Current
Shift In-charge in DCU
Bharat Oman Refineries Limited
04.2017 - 06.2022
DCS Operator- DCU Unit
Bharat Oman Refineries Limited
10.2012 - 10.2017
IES-IPS Academy
Excellence Gov. Bal Vinay Mandir H S School
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