Syed Abdul Nadeem Noman

SAP PM Master Data Maintenance for all BEML Limited manufacturing plants

• Objective was to Standardize and cleanse SAP PM master data to improve maintenance efficiency.
• Conducted audit of SAP PM master data (equipment, functional locations, BOMs) across 5 plants, identifying 30% redundant/inaccurate records
• Developed and enforced data governance policies reducing data errors by 40%
• Migrated legacy maintenance data into SAP PM, ensuring 99% accuracy post-go-live.
• Trained 5 end-users on SAP PM master data best practices.

Preventive Maintenance (PM) Optimization Project for H&P Division CNC production unit

• Designed time-based and condition-based maintenance in SAP PM for 50+ critical assets.
• Automated maintenance scheduling, reducing manual planning effort by 40%
• Reduced unplanned downtime by 30%and extended asset lifespan by **20%**.

SAP EAM Calibration Process Implementation at Pallakad Complex for metro Bogie Equipment.

• Led the end-to-end implementation of the SAP EAM (Enterprise Asset Management) module for calibration processes at a lab equipment manufacturing company.
• Defined and configured calibration master data, including equipment specifications, test plans, and tolerance limits.
• Developed and implemented validation protocols and test scripts to ensure the accuracy and reliability of the calibration process within SAP.
• Established automated maintenance scheduling for calibration activities based on predefined frequencies and regulatory requirements.
• Configured preventive maintenance strategies within SAP EAM to proactively manage equipment calibration and minimize downtime.
• Ensured adherence to relevant industry regulations ISO 9001: 2015 by integrating compliance requirements into the SAP EAM calibration workflow.

Workshop Lighting System up gradation for Major Assembly Hangar:

• Replacement of HPMV roof lights with energy efficient LED lights. Carried out complete survey of shop areas and calculated different lux levels and executed the project replacing al the lights and achieved significant energy savings.

Retro fitment of critical machines at machine shop-II hangar:

• CNC controllers and servo drives with latest MCC panels for various CNC machines. Achieved savings by replacing only electrical panels and upgrading the machines instead of purchasing new machines.