Syed Azhar Hashmi
Tadipatri
Summary
Results-driven manager with 16 years of expertise in electrical engineering and operations, currently directing the electrical section at Ultratech Cement Limited. Proficient in commissioning, maintenance, risk assessment, and energy conservation strategies. Strong track record in project management, safety compliance, and team leadership across diverse locations. Notable successes include DCS upgrades and energy-saving projects that improve efficiency and sustainability in the cement industry.
Overview
16
16
years of professional experience
1
1
Certification
Work History
Manager (Section Head Electrical)
ULTRATECH CEMENT LIMITED
Tadipatri, Andhra Pradesh
05.2024 - Current
- Accountable as Section Lead for Line-3 Pyro unit 10000 TPD, 220Kv Switchyard, and LS crusher.
- Implementation of operational safety standards at site.
- Conducted risk assessments for all planned and unplanned activities, enhancing site safety.
- Training and developing team to enhance good maintenance strategies and safety culture.
- Executed budget planning, inventory management, and spares management for efficient operational flow.
- Focused on reducing auxiliary power consumption, contributing to operational efficiency.
- Reviewing design specifications of equipment and inline discussion with vendor for required upgradation at site to suit operational requirements.
- Identified chronic equipment issues with 690V ABB VFD STAR/DELTA interlock and fine-tuned drives for optimal performance.
- CGL slipring motor bearings housing uneven clearance, high carbon content carbon brushes and moisture content in bearing.
- Stacker/Reclaimer E-drag chain misalignment leading to damage of chain systems.
- Relay coordination and review of all major relay settings.
- Intelligent MCC with SIMOCODE operations and review of relay settings.
- Mapping of all operational spares related to critical equipment.
Assistant Manager (Section Head E&I)
ULTRATECH CEMENT LIMITED
Durgapur, West Bengal
01.2022 - 05.2024
- Leading team of 21 manpower for O&M, developing team in technical and leadership.
- Managed budget planning, inventory, and spares to optimise resource allocation.
- Capex Planning & execution within budget and time frame.
- Coordinated GRT activities for packing plant section, leading to enhanced operational efficiency.
- Safety standard champion for Electrical Safety, LOTOTO, CSM, MOC.
- Designated Energy Manager for West Bengal Cement Works for BEE PAT.
- Implemented SAP PM and MM systems, guiding team in technical issue resolution.
- Risk assessment of all planned/unplanned and create safer environment.
- Attend breakdown, minimize breakdown time, efficiently mobilizing manpower.
- Identification and rectification of abnormal condition of equipment.
- Focused on reducing auxiliary power consumption in operations.
- Liaising with DVC and WBERC for electrical power.
- Major activities: DCS upgradation from Siemens PCS 7.0 to FLS ECS 8.4, Standalone Wagon tippler DCS integration with main server, LT alternate power source connectivity to wagon tippler with in house 3.5C X 400 sq mm cable with DG connectivity, ROC logic development in DCS for reliability, Main transformer and WT distribution transformer oil leakage arrest, Compressor auto start modulation in packing plant, Cradle guard installation from DVC at their cost, Relay coordination initiative at DVC end to avoid unwanted tripping, VFD installation in JPF fan for energy saving, PID controlled water spray system to control mill outlet temperature.
Senior Engineer
ULTRATECH CEMENT LIMITED
Malkhed
11.2018 - 01.2024
- Predictive and Preventive Maintenance of Kiln, Cool, Coal mill and AFR section.
- Focused on reducing auxiliary power consumption to enhance operational efficiency.
- Identification and rectification of abnormal conditions of equipment.
- Modifications to meet zero breakdown and equipment reliability.
- Attended breakdowns, minimised downtime by efficiently mobilising manpower.
- Coordinated GRT activities in Coal Mill section, ensuring compliance with safety and operational standards.
- Risk assessment of all planned/unplanned and creating a safer environment.
- Budget planning, inventory management, spares management.
- Active participation in Standard Operating Procedure implementation as per IMS norms.
- Active member of Confined Space Entry standard.
Engineer
ULTRATECH CEMENT LIMITED
Baghwar
06.2017 - 11.2018
- Implemented the SAP PM module by focusing on equipment creation, task list development, and lubrication analysis.
- Predictive and Preventive Maintenance of Kiln, Cooler and Coal mill section.
- Attended breakdowns to minimise downtime by efficiently mobilising manpower.
- Risk assessment of all planned/unplanned and created a safer environment.
- LOTO implementation and work permit implementation.
- Coordinated PAT II jobs with all departments to meet targets and comply with BEE for energy audits.
- Liaised on electrical matters to ensure compliance with inspections and maintained records according to norms.
- Supervised testing services including HT/LT breaker maintenance and testing, relay testing, and energy meter testing.
- Implemented SAP PP module, creating new power report standards and monthly reports to enhance power management.
- Conducted energy trading in accordance with RPO obligations for captive generation.
- Active participation in procurement, efficient inventory management, monthly budget, yearly budget, capex related budget.
- Active member of Safety Subcommittee for Standard & procedure.
- Participated in implementing Standard Operating Procedures in accordance with IMS norms.
- Power user for in progress ENABLON software incident management software.
- Joined Ultratech Cement Limited as part of a strategic acquisition
Electrical Engineer II
JAYPRAKASH ASSOCIATES LIMITED
Baghwar
08.2012 - 06.2017
- Led erection and commissioning of SUN II Project, contributing to successful integration of ESP, cement mill, and packing plant.
- Deputed to Jaypee Super thermal Power Plant GU for one month for commissioning of 150 Tph cement mill 5000KW motor (BHEL).
- Conducted maintenance of the SUN II cement mill and packing plant.
- Performed maintenance on the SUN II kiln, cooler, raw mill, and coal mill.
- Demonstrated expertise in preventive and shutdown maintenance, scheduling, and material management following 5S principles, while efficiently mobilising manpower.
- Maintained comprehensive records and prepared MIS and daily power reports, optimising energy use and effectively managing materials.
- Troubleshooting HT and LT circuits and modification of hardware interlocking.
- Operated and maintained DC motor, slip ring HT motor, and LT motor, ensuring optimal performance with water-cooled and tube-ventilated heat exchangers.
- Testing of LT motor, HT motor, Transformer, Cable, Air circuit breaker, Vacuum circuit breaker, Protection relays and electrical panels.
- Operation and maintenance of protection relays microprocessor relays ABB SPAM 150C and L&T MM 30.
- Operation and maintenance of protection relays Schneider electric MICOM P111, P127, P922, P912, P220.
- Performed maintenance on Liquid Rotor Starter and Grid Rotor Resistance systems to ensure reliable operation.
- Conducted maintenance on MCC and PCC systems from ABB, Siemens, and L&T, ensuring operational efficiency.
Electrical Supervisor
LAFARGE INDIA PVT LTD
Jamshedpur
04.2011 - 08.2012
- Executed the erection and commissioning of raw material transport, cement mill, packer, and wagon loading machines.
- Executed erection and commissioning of PCC, MCC, panels, and transformers, contributing to project readiness.
- Installation of motors, cable laying, glanding, end termination, cable tray routing, earthing, etc.
- Testing of HT cable, circuit breaker, transformer, motor.
- Conducted no load and full load trials of all equipment.
- Planned and organised manpower effectively to ensure seamless execution of projects.
- Demonstrated track record of completing projects on time, ensuring project milestones were met.
- Electrical & Instrumentation jobs related to 1.2 MT Grinding unit comprises of Cement Mill (of 230TPH Loesche Make), coal mill (of 15TPH Alstom make), HAG, Slag stacker & Reclaimer, Wagon Tippler, 16 spout Roto Packer (make-Enexco), 6 Wagon loader (make-Enexco).
ASSISTANT ENGINEER
NAVEEN ELECTRICAL ENGINEERING COMPANY
Jamshedpur
06.2010 - 04.2011
- Executed cable tray routing, cable laying, glanding, and end termination to ensure efficient electrical system installation.
- Managed contractor operations for TATA STEEL, coordinating tasks and resources.
- Planned and organised manpower for job execution to optimise workflow and resource allocation.
- Executed plant lighting work to enhance operational visibility and safety.
Education
B.Tech (E.E.E.) -
Dr.MGR University
Chennai, TN01-2010
Higher Secondary -
Gulmohur High School
Jamshedpur, JH01-2005
Matriculation -
Vig English School
Jamshedpur, JH01-2003
Skills
- Electrical installation
- Electrical operation and maintenance
- Electrical Commissioning and testing
- Equipment optimisation
- Energy audit implementation
- Power management
- Energy conservation
- Equipment maintenance
- Quality assurance
- Project management
- Planning and execution
- Risk assessment
- Safety standards
- Team leadership
Certification
- CERTIFIED ENERGY MANAGER, 2017-03-01, EA25005
- POWER SYSTEM PROTECTION, 2016-06-01, NPTI Bengaluru
- O & M OF TRANSFORMERS AND CIRCUIT BREAKERS, 2016-06-01, NPTI Bengaluru
Languages
English
Proficient
C2
Hindi
Proficient
C2
Urdu
Proficient
C2
Personal Information
- Current CTC: 18.68 Lacks per annum
- Passport Number: AM674701
Hobbies and Interests
- Cooking
- Listening to music
Timeline
Manager (Section Head Electrical)
ULTRATECH CEMENT LIMITED
05.2024 - Current
Assistant Manager (Section Head E&I)
ULTRATECH CEMENT LIMITED
01.2022 - 05.2024
Senior Engineer
ULTRATECH CEMENT LIMITED
11.2018 - 01.2024
Engineer
ULTRATECH CEMENT LIMITED
06.2017 - 11.2018
Electrical Engineer II
JAYPRAKASH ASSOCIATES LIMITED
08.2012 - 06.2017
Electrical Supervisor
LAFARGE INDIA PVT LTD
04.2011 - 08.2012
ASSISTANT ENGINEER
NAVEEN ELECTRICAL ENGINEERING COMPANY
06.2010 - 04.2011
B.Tech (E.E.E.) -
Dr.MGR University
Higher Secondary -
Gulmohur High School
Matriculation -
Vig English School