Syed Muqthiyar. M
Hyderabad
Summary
Dynamic Assistant Manager with expertise in CNC programming and process development at TATA ADVANCED SYSTEMS LIMITED. Proven track record in cycle time reduction and machine installation, complemented by strong troubleshooting skills. Successfully optimized manufacturing processes, enhancing productivity and quality while ensuring adherence to stringent engineering specifications.
Overview
15
15
years of professional experience
Work History
Assistant Manager
TATA ADVANCED SYSTEMS LIMITED
Hyderabad
04.2023 - Current
- Lead NC programming and setup.
- Successfully developed a CNC program for the Fan-cowl complex project using Delmia software and Simpact for extracting the NC program.
- Process development for fixing good RPM and feed rate for aluminum, titanium, stainless steel, and fiberglass materials to improve machine performance.
- Optimizing program merge and panel transfer for improving cycle time and delivery.
- Optimizing the automatic resync job by the machines themselves with respect to.
- Skill development is essential to complete the work without any errors and quality defects.
- Engineering data interpretation and distribution list preparation to know the engineering scope.
- Machine installation and commissioning were completed with ElectroImpact (USA team).
- Continuous improvement implementation for reducing machine setup time, machining processes, optimizing tool paths, and imparting lean manufacturing concepts.
- Program adjustments as necessary to maintain precision and accuracy.
- Recording CNC program documents with respect to revision control, cutting tool, and tooling information.
- Deep understanding of customer (Boeing) specifications and engineering requirements, and executing the plan on time.
- Proved One up Assy concept
- Process requirements and qualifications per the Boeing requirements.
- CFT discussion on the manufacturing work instruction preparation, Poke Yoke identification, and JIG fixture requirement and concept study.
- Performing routine maintenance checks on the ARM machine as needed.
- Assisting in troubleshooting and resolving issues on time, software, and equipment.
- Meeting quality standards and tolerances by performing test runs and inspections.
Production Engineer
KIA Motors India Pvt Ltd
Penukonda
09.2018 - 10.2022
- Independently Managing Activity for Mfg
- Activities for Engine shop Machining & Assembly
- Installing & commissioning new machining centre and PT-type Honing(Gehring & Nagel) + HMC CNC 5-Axis machines
- Support Machine Maintenance Activity support
- Engine Machining DPR, OEE, Loss Report & Action Plan
- Adherence to Daily Production Plan
- Resolving Line Process Issues / Quality issues related to NCI
Team Leader
Ford India Pvt Ltd
Sanand
09.2013 - 08.2018
- Preparing Engine Build Plan for TT, PP, MP1 & J#1 based on the orders from Engine Programs
- Engineering changes & Complete Design assessment (Change Control)
- Identify and address high-hurt issues and implement a Health chart requirement
- Provide technical support to manufacturing and QA to improve Productivity
- Knowledge about QPS, Control Plan
Production Associate
Ford India Pvt. Ltd
Chennai
03.2010 - 09.2013
- Worked in New Launch phases @ Machine shop
- Adherence to SOS/QOS/MOS/EOS/DOS/POS system
- Improving productivity in the Machining process
- Continuous Improvement tracking
- Process verification as per standard
- Kaizen activity
- Production Log maintaining
Education
B. Tech - Mechanical Engineering
SRM University
Tamil Nadu01.2014
Diploma - Mechanical Engineering
PPTC Vaniyambadi
Tamil Nadu01.2009
Skills
- Cycle time reduction
- Machine installation
- Lean manufacturing
- Troubleshooting
- Project management
- CNC programming
- Process development
Accomplishments
- Successfully completed machine installation, commissioning, Test coupon prove-out in presence of Boeing customer, Tool life prove out, Pen marking trials to validate the NC Programming, Co-relation test & FAI Prove out of ARM
- Got appreciation award from plant head for identifying defect related to design issues and modified at the early stage
- Effective utilizing of test coupons for trials cost savings 20 lakhs
- Made in house holding fixture pallets with wooden scrap material cost savings 5 lakhs
- Process improvement to avoid contamination on the CSK surface by introducing Air blast after drilling the surface
- Program optimization merging & auto resync and manual interventions for reducing cycle time
- Successfully completed launch Activity’s in KIA motors (Green field project)
- Won outstanding award for POKA YOKE Competition
- Successfully established the Skill development center in Green Field Project in house skill development center
- Successfully established the Lean Manufacturing concept through Continuous Improvement process
- Won 1st Prize in the plant wide Natural Work Group competition for NVA process Elimination through 7 Forms of Waste tools
Disclaimer
I do hereby declare that the above-mentioned particulars of information and facts stated above are true and correct complete to the best of my knowledge and belief.
Place
Hyderabad, Telangana, India
Languages
English
First Language
Hindi
Intermediate (B1)
B1
Tamil
Proficient (C2)
C2
Hindi
Upper Intermediate (B2)
B2
Telugu
Upper Intermediate (B2)
B2
Timeline
Assistant Manager
TATA ADVANCED SYSTEMS LIMITED
04.2023 - Current
Production Engineer
KIA Motors India Pvt Ltd
09.2018 - 10.2022
Team Leader
Ford India Pvt Ltd
09.2013 - 08.2018
Production Associate
Ford India Pvt. Ltd
03.2010 - 09.2013
B. Tech - Mechanical Engineering
SRM University
Diploma - Mechanical Engineering
PPTC Vaniyambadi
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