PCS S7, TIA,CODESYS,JS,NODE RED
Syed Zakeer Hussain
Asst Manager Electrical
Kurnool
Summary
Experienced manager with a proven track record of leadership, strategic planning, and problem-solving skills. Supports senior managers in achieving challenging goals by motivating staff and coordinating resources effectively. Known for being methodical and well-organized in optimizing coverage to meet operational demands.
Overview
33
33
years of professional experience
5
5
years of post-secondary education
1
1
Certification
5
5
Languages
Work History
Assistant Manager,Electrical
Plant Supervision(Star Cement Limited)
12.2024 - 05.2025
- Company Overview: (Plant Supervision)
- Area Incharge from Crusher to Pyro Section.
- Routine Inspection,Record in SAP,Procure Material,Planning for PM,Oncall
- Supervised day-to-day operations to meet performance, quality and service expectations.
- Improved customer satisfaction by addressing and resolving complaints promptly.
- Developed strong working relationships with staff, fostering a positive work environment.
- Promoted teamwork within the workplace by encouraging collaboration among staff members on various project tasks.
- Collaborated with the management team to develop strategic plans for business growth and improvement.
- Maintained a clean, safe, and organized store environment to enhance the customer experience.
- Mentored junior staff members in their professional development by offering guidance/support in their assigned roles.
- Completed regular inventory counts to verify stock levels, address discrepancies, and forecast future needs.
Senior Engineer,Electrical
Dangote Cement
11.2022 - 07.2023
- Company Overview: Ethiopia
- 132 KV ABB Substation, 2
- 50 MVA Power Transformer Supervision
- Area Incharge from Crusher to Pyro Section.
- Routine Inspection,Record in SAP,Procure Material,Planning for PM
- PM for Substation,Power Transformer,Dist Transformer,MV Breakers,MV Capacitors, MCC,Soft Starters,MV Motors,LRS,GRR,LV Motors,Compressors,Blowers,Utilities
- Preparing Critical Spares,PR,PO,Work Order Closed
- Oncall attending Breakdowns,Troubleshooting assist the as Team Leader
- Troubleshoot and change parameters for VFD ABB ACS5000,ACS 2000,ACS 880,SINAMICS G150,MICRO MASTER,Servo Drives, Stepper Motors
- Regular Safety Toolbox Talks,Risk Assessment,Work Permits,LOTOTO
- Ethiopia
- Calibration for WeighFeeder,Weigher,Solid Flow Meters,Bins
- Calibration for Underweight and Overweight for Rotopackers and Autoloaders
- Calibration for TT,PT,FT,LT
- Calibration for AUMA,BENARD Dampers
- Calibration for Postioners for Pneumatic and Motorized Valves
- Calibration for Level Transmitter Radar
- Troubleshooting for Solenoids,Sensors,Drift Switches,Rope Switches,LS
- Online,Monitor for Troubleshooting, Bypass,Modification ,Upload and Backup PLC and DCS
Senior Engineer,Electrical
Dangote Cement
12.2019 - 05.2021
- Company Overview: Tanzania
- E&I Incharge from Crusher ,Cement Mills and Packing Plant
- PM for MV Breakers,MV Motors and Transformers,GRR,LRS,PCC,MCC, MV VFD, VFD,Softstarters
- PM for Stackers and Reclaimers.
- Carried Out Routine Inspection, ISO Audit.
- Tanzania
- 2
- 25 MW Coal Based CPP - Commissioning with Sinoma and Thermax- Steam Turbine Make: SIEMENS,SST-300 (C2L/V45DB)
- AC:Generator: Make: TDPS,TYPE: TC210, 32 MVA
- Permanent Magnet Generator:Make: TDPS,, 30 KVA
- GRR - Dismantling the LRS and Erection and commissioning the GRR
- Calciner - AFRs:Tyre burning, Crude oil pumping.
- N2 Plant - Commissioning
- Bore-wells - Commissioning
Electrical Foreman
United Cement Industrial Company
07.2015 - 08.2016
- Company Overview: K.S.A
- E&I Activities carried from Crusher to Packing Plant,During Erection and Commissioning with Sinoma
- Successfully carried out IO Test, Loop Test, Megger Test, Hi-Pot Test, Ground and Lightning Test, Cold Test ,Hot Test for 5000 TPD Sinoma Plant
- Played a key role in ensuring team efforts met and exceeded all performance, quality and reliability goals by NCR's, Commissioning with experts SCHNEIDER MV Breakers, WEG MV Motors. HEZMATH Crushers LOESCHE Mills, IKON Coolers, , FIVES PILLARD Boilers, HASLER weigh feeders, FLSmidth VENTOMATIC,Auto Sampler ITECA SOCADEI
- Centralized purchasing, created a core component list ,spare parts list and consolidated the supplier base to reduce material costs by 2.0%.
- K.S.A
Electrical Technician Grade-9
Lafarge Emirates Cements
02.2008 - 08.2012
- Company Overview: U.A.E
- E&I Area Incharge from Crusher to Pyro section
- Clearly well Defined Objectives ,Visible and Engaged plant management team, Teamwork,1st Level Inspection, Instrumentation Quality Assurance, Daily Operation Management, Specific Inspection, Weekly/Monthly Management, Performance Improvement and Project, Shutdown Preparation, Execution and Restart, Mid long-term plant sustainability and Cost Control, Shift operation, Key Technical Support, Front line Supervision, Operational Management
- Oriented Area Owner for Crusher to Packing Plant, 132/11kV GIS F35-4,AREVA METAL ENCLOSED SF6-GIS F35-145 KV with circuit breaker type F35-CB4 with spring operating mechanism type FK 3-2,AREVA
- On call From Crusher to Packing Plant
- 1ST Level Inspection Online & Offline for 132/11kV GIS SF6 Breakers, Transformer, MV Motors, LRS, Capacitors ,MV Breakers SF6,PCC,MCC,Capacitor Banks, VFD's, UPS, Battery Charger, LV Motors
- Planning, Procurement Spare Parts on MAX,MIN basis, Contractor Management, Safety Induction and Training to Contractor, Shutdown ,Front line Supervising the Contractor's, RCM, Calibration, Testing, Cold Run Testing for Noise, Temperature, Vibration. Plant Start-up
- U.A.E
Acting Electrical Foreman
Qatar National Cement Company
02.2007 - 10.2007
- Company Overview: Qatar
- E&I Activities carried from Crusher to Packing Plant,During Erection and Commissioning with FCB
- Commissioning the plant with FCB specialist
- Independently Handling the Shift Duty form Crusher to Packing Plant for the production of 4000T/d Clinker
- Qatar
Electrician
Qatar National Cement Company
07.1999 - 06.2004
- Company Overview: Qatar
- Independently Handling the Shift Duty form Crusher to Packing Plant for the production of 2000T/d Clinker
- Expertly performed preventative maintenance and calibration of equipment and systems, earning outstanding reputation for proficiency and quality
- Qatar
Electrical Foreman
Tabuk Cement Plant Project Erection
06.1997 - 06.1998
- Company Overview: K.S.A
- E&I Activities carried from Crusher to Packing Plant,During Erection and Commissioning with UBE Japan.
- Guide and carried out the work from 25 technicians
- Planning, arranging material, work order closed
- Commissioning from Crusher to Packing Plant, Power Plant(ABB) ,and produce 3500T/d Clinker
- K.S.A
Sub-Engineer
Andhra Pradesh State Electricity Board
10.1992 - 05.1997
- Company Overview: INDIA
- Planning, Estimate the new and enhanced Industrial,Agricultural,Commercial and Domestic Power Service Connection
- Operation and Maintenance 132/33/11KV ,Power and Distributed Transformers and Troubleshooting
- Monthly Record and Report the Power Consumption, Billing, Salary report Preparing
- Issued the Material and close the work orders
- INDIA
Education
Diploma - Electrical & Electronics Engineering
Government Polytechnic College
10.1988 - 10.1992
Professional Certificate Course - Electronic Control & Automation
ANNA University
08.1998 - 09.1998
SIMATIC S7 400 Basic - STEP7 V5.5
SIEMENS,SITRAN
Kalwa, Mumbai 08.2016 - 09.2016
Certified DIPLOMA IN Engineer - DCS ABB 800xA
EXCEL Automation
PG Diploma - Industrial Robotics Automation
TECHNOCRAT Automation
05.2018 - 07.2019
Training - Industrial Automation ABB PLC
TECHNOCRAT Automation
07.2018 - 07.2018
Skills
Operations management
Team leadership
Employee performance evaluations
Cost reduction
Problem-solving
Task delegation
MV relay protection settings management
Commissioning of MV transformers
MV Motors
Parameter optimization for MV VFD
Expertise in low voltage VFD systems
Experienced with soft starters
Intelligent MCC
Ductor Test
Earth Resistance
AUTOCAD ELECTRICAL 2014
SAP HANA
Electrical Autocad
Solid Fusion 360
Calibration for Gas analyzers
Weighfeeders
TT (Sitrans TF),FT,LT,PT
Packing Plant Rotopacker
Autoloader
Louvre Dampers
Positioners
Actuators
Solenoids
Process Control Loops
Technical Trainings
- ANNA University, Chennai, India, Professional Certificate Course in Electronic Control & Automation, 08/24/98, 09/11/98
- SIEMENS, SITRAN, Kalwa, Mumbai, SIMATIC S7 400 Basic with STEP7 V5.5, 08/26/16, 09/03/16
- TECHNOCRAT Automation, Chennai, India, Siemens PCS S7V9.0-Advanced Training in Industrial Automation (ATIA), 06/01/22, 07/31/22
- EXCEL Automation, Chennai, India, Certified DIPLOMA IN Engineer(CDIE) DCS ABB 800xA, 09/19/16
- TECHNOCRAT Automation, Chennai, India, PG Diploma in Industrial Robotics Automation (PGDIRA), 05/01/18, 07/31/19
- TECHNOCRAT Automation, Chennai, India, Training in Industrial Automation ABB PLC, 07/12/18, 07/31/18
Awards
- LAFARGE H&S EXCELLENCE CLUB at Lafarge Emirates Cements, U.AE
- IDEA FACTORY 2012 PROJECT at Lafarge Emirates Cements, U.AE
Disclaimer
I consider myself familiar with Automation, Electrical & Instrumentation aspects. Am also confident in my ability to work in a team as Team Leader. I hereby declare the information furnished above is true to the best of my knowledge.
Personal Information
- Passport Number: W1712782
- Father's Name: Syed Sabir Hussain
- Blood Group: A+
- Date of Birth: 05/25/70
- Nationality: India
- Driving License: MV, MCWG
- Marital Status: Married
- Religion: Islam
Accomplishments
- Mentored and directed 32 team members on a large scale electrical installation project for a theater and performance facility.
Software
Certification
S7400, PCS S7,ABB 800 XA
Interests
UPDATING EXISTING SKILLS
Timeline
Assistant Manager,Electrical
Plant Supervision(Star Cement Limited)
12.2024 - 05.2025
Senior Engineer,Electrical
Dangote Cement
11.2022 - 07.2023
Senior Engineer,Electrical
Dangote Cement
12.2019 - 05.2021
Training - Industrial Automation ABB PLC
TECHNOCRAT Automation
07.2018 - 07.2018
PG Diploma - Industrial Robotics Automation
TECHNOCRAT Automation
05.2018 - 07.2019
SIMATIC S7 400 Basic - STEP7 V5.5
SIEMENS,SITRAN
08.2016 - 09.2016
Electrical Foreman
United Cement Industrial Company
07.2015 - 08.2016
Electrical Technician Grade-9
Lafarge Emirates Cements
02.2008 - 08.2012
Acting Electrical Foreman
Qatar National Cement Company
02.2007 - 10.2007
Electrician
Qatar National Cement Company
07.1999 - 06.2004
Professional Certificate Course - Electronic Control & Automation
ANNA University
08.1998 - 09.1998
Electrical Foreman
Tabuk Cement Plant Project Erection
06.1997 - 06.1998
Sub-Engineer
Andhra Pradesh State Electricity Board
10.1992 - 05.1997
Diploma - Electrical & Electronics Engineering
Government Polytechnic College
10.1988 - 10.1992
Certified DIPLOMA IN Engineer - DCS ABB 800xA
EXCEL Automation