Dynamic professional with 13 years of experience in production process control and operations within chloralkali, phosphoric acid, DM, RO, and pharmaceutical plants. Currently serving as Production Assistant Engineer at Aditya Birla Grasim Industries, specializing in continuous and batch process control and DCS operation. Proven ability to adapt to diverse working environments while maintaining effective communication and strong interpersonal relationships.
Overview
13
13
years of professional experience
Work History
Assistant Engineer
Aditya Birla Grasim Industries (India) Limited
07.2016 - Current
Achieved monthly and yearly production targets while maintaining product quality and process efficiency.
Supervised plant start-up and shutdown activities to ensure smooth transitions.
Controlled all process activities, monitored equipment performance, and ensured safe operation daily.
Operation of equipment like Drying tower, Liquid ring acid compressor, liquefier ,Freon screw compressor, Storage and bottling of chlorine , Absorption tower , plate type heat exchanger and High capacity centrifugal pumps.• pumps, liquefier, Clarifier, distillation column, furnace, electrolysis.
Handling of DM Plant, RO and UV plant
Handling of Utility like Cooling tower, Chilled water unit ( screw compressor and VAM )& Air compressor
Led a team of operators to monitor planned production activities, ensuring timely processing within standards.
Operated Distributed Control Systems (DCS), PLC, and HMI for effective system management.
Managed equipment operations inclu
Coordinated maintenance planning with service department to optimize plant operations.
Ensured adherence to ISO 9001, ISO 14001, and 5S standards throughout production processes.
To participate in Tabletop exercises, mock drill, EHS audits, safety committee meetings, trainings and other activities related to safety, environment for the organizations growth as and when informed.
Implementing & Validating the SOP.
Ensuring PTW [Permit To Work], Of Equipment Isolation Condition, LOTO Tagging, SA [Job Safety Analysis] before starting work.
Ensuring Purchase Requisition and Quality Clearance of materials through SAP.
Process Chemist
Sequent Scientific Limited
Mangalore
06.2012 - 07.2016
Monitored and managed chemical processes, including distillation, filtration, and packing stages per batch records.
Operation of equipment’s like Hydrogenator, Reactor, Centrifuge, Filters, Reverse osmosis, Driers, Millers, Evaporator, Heat exchangers and pumps.
Reviewed batch records daily to ensure compliance with quality standards.
Prepared and issued quality documents as authorized personnel.
Conducted training on SOPs and EOPs for lower-level employees to uphold production quality.
Provided operational guidance to shift in-charges for daily activities.
Ensured adherence to Good Manufacturing Practices and Environmental Health and Safety regulations.
Implemented corrective actions based on safety observations from EHS personnel and operators.
Utilized MS Office, PLC, and SAP for precise process documentation and monitoring.