Summary
Overview
Work History
Education
Skills
Timeline
Generic

Taiyab Hussain

Production Engineer- Valve Assembly & Testing
Mumbai,MH

Summary

Production Engineer with hands-on experience in industrial valve assembly, manufacturing, pressure testing, and final inspection. Skilled in assembling and testing Gate, Globe, Ball, Butterfly, and Check Valves as per approved drawings, specifications, and applicable standards. Experienced in hydrostatic and pneumatic testing, shell and seat leakage testing, torque measurement and setting, functional testing, and FAT (Factory Acceptance Testing). Proficient in identifying and resolving assembly defects, leakage issues, and operational problems while ensuring production targets, quality requirements, and delivery schedules are achieved. Familiar with API 598, API 6D, engineering drawings, BOM, inspection documentation, traceability, 5S, and shop-floor safety. Strong ability to coordinate with Quality, Engineering, Maintenance, and Production teams for smooth and efficient valve manufacturing operations.

Production engineering professional with proven track record of enhancing operational efficiency and implementing cost-saving measures. Known for strong team collaboration and adaptability in dynamic environments. Skilled in process improvement and quality assurance, consistently delivering reliable results.

Overview

3
3
Languages
8
8
years of professional experience

Work History

Production Engineer- Valve Assembly & Testing

Dembla Valves Ltd.
07.2024 - Current
  • coordinated assembly of various industrial valves, including gate, globe, butterfly, and check valves, ensuring adherence to specifications.
  • perform torque measurement and adjustment for valve operation based on specified requirements.
  • monitor test pressure, holding time, leakage criteria, and test medium according to provided test procedures.
  • perform shell and body leakage testing and functional testing based on valve type.
  • monitored test pressure, holding time, leakage criteria, and test medium to verify compliance with provided test procedures.
  • identify the troubleshoot leakage,high/low operating torque,functional issue and assembly defects.
  • coordinate with quality,production,engineering maintenance and inspection team for resolving issue.
  • ensure proper use and calibration status of pressure gauges,torque tester and other measuring equipment.
  • ensure valves are assembled,tested and released according to API,ASME,ISO and customer specifications.
  • Guide operators/fitters on proper assembly methods and testing procedures.

Production Supervisor

Sigma Electric and Manufacturing Ind. Pvt. Ltd
03.2019 - 06.2024
  • Oversaw daily production operations, ensuring adherence to safety standards and quality control protocols.
  • Coordinated workflow schedules to enhance resource allocation and reduce downtime in production processes.
  • challenges, and implement continuous improvement strategies.
  • Trained new employees on equipment usage, safety procedures, and operational best practices to enhance productivity.
  • Plan daily/weekly production activities according to the production schedule
  • Ensure production targets are achieved within the required time.
  • Allocated manpower, machines, and materials to optimize production efficiency. Monitored production output and initiated corrective actions upon missed targets
  • Ensure products are manufactured according to quality standards and specifications.
  • Ensure employees follow all safety rules and PPE requirements.
  • Ensure raw materials and components are available for production.
  • Monitor material consumption and reduce unnecessary wastage.
  • Coordinate with stores, planning, and purchase departments when materials are short.
  • Communicate production priorities and issues to management.
  • Ensure smooth shift-to-shift handover.

Education

Diploma in Mechanical - Mechanical Engineering

C.V Raman Colleage of Engineering
Bhubaneswar
04.2001 -

Bachelor of Science - Science Education

WAR+2 High School
Patna
04.2001 -

10th -

Mahatma Gandhi High School
Ranchi, India
04.2001 -

Skills

Valve Assembly & Manufacturing

Valve Assembly Process Planning

Hydrostatic & Pneumatic Pressure Testing

Shell & Seat Leakage Testing

Functional & Operational Testing

FAT (Factory Acceptance Testing)

Valve Torque Measurement & Setting

Valve Troubleshooting & Leakage Rectification

Valve Component Inspection & Verification

Valve Final Inspection & Release

Gland Packing & Bolting Assembly

Seat, Stem, Disc & Ball Assembly

API 598

API 6D

ASME Standards

Testing procedures

Inspection & Test Plans (ITP)

Test Reports & Documentation

Traceability & Material Identification

Reading Engineering Drawings & BOM

P&ID / Engineering Drawings

Valve Dismantling & Reassembly

Team collaboration

Production management

Failure mode and effects analysis

Waste reduction

Staff training

Failure analysis

Root-cause analysis

Assembly line management

5S methodology

Timeline

Production Engineer- Valve Assembly & Testing

Dembla Valves Ltd.
07.2024 - Current

Production Supervisor

Sigma Electric and Manufacturing Ind. Pvt. Ltd
03.2019 - 06.2024

Diploma in Mechanical - Mechanical Engineering

C.V Raman Colleage of Engineering
04.2001 -

Bachelor of Science - Science Education

WAR+2 High School
04.2001 -

10th -

Mahatma Gandhi High School
04.2001 -
Taiyab HussainProduction Engineer- Valve Assembly & Testing