Summary
Overview
Work History
Education
Skills
Technical Projects
Portfolio - Link
Websites
Timeline
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Tarun Kumar Bonthala

(Maintanence Engineer) Hyderabad

Summary

Accomplished Manufacturing Engineer with expertise in Lean Manufacturing at Varroc Engineering Limited. Enhanced productivity by implementing process improvements and cost reduction strategies. Proven ability in team collaboration and effective communication, driving successful cross-departmental projects. Recognized for technical support excellence, reducing downtime by 20% through innovative solutions and equipment maintenance.

Overview

8
8
years of professional experience

Work History

Maintenance Engineer

Varroc Engineering Limited
Pune
08.2024 - 03.2025
  • Identified cost reduction opportunities through improved processes, materials utilization, and waste elimination initiatives.
  • Developed and implemented manufacturing process improvement initiatives to increase efficiency and reduce downtime.
  • Implemented Lean Manufacturing techniques such as 5S, Kaizen events, Kanban systems, in order to optimize production flow and improve overall efficiency.
  • Collaborated with production teams to schedule maintenance activities effectively.
  • Assisted in the installation of new machinery and equipment as required.
  • Maintained accurate records of maintenance activities and repairs performed.
  • Responded quickly to emergency breakdowns in order to minimize disruption of production.
  • Conducted regular inspections of facility machinery for signs of wear or damage.
  • Created preventative maintenance schedules for all relevant machinery.
  • Conducted routine maintenance on machinery and equipment to ensure optimal performance.

Trainee Maintenance Engineer

None
Pune
06.2018 - 11.2023
  • Assisted in preventive maintenance tasks, including lubrication, filter changes, and visual inspections of pumps, motors, and conveyors.
  • Supported troubleshooting and repair activities by using diagnostic tools such as multimeters, clamp meters, and thermal imaging cameras.
  • Maintained detailed records in the Computerized Maintenance Management System (CMMS), creating work orders, updating service logs, and tracking spare parts usage.
  • Collaborated with senior engineers during planned shutdowns to disassemble, inspect, and reassemble equipment, ensuring on-time project completion.
  • Followed lockout/tagout procedures and wore appropriate personal protective equipment (PPE) to uphold workplace safety standards.

Support Executive

Ashok Leyland
Hyderabad
02.2017 - 05.2018
  • Technical assistance to customers (Mechanics) regarding Ashok Leyland project (Service Mandi) App, product and services.
  • Troubleshooting the project issues and guiding them through solutions.
  • Conducts field visits to assess Mechanic needs, gather feedback, and support service delivery activities as required.
  • Had the Responsibility of Maintaining the Fleet of Mechanics updated.

Education

Bajaj Engineering & Skills Training (BEST) - Robotics,Automation & Manufacturing

Symbiosis Institute of Technology
Pune
07-2024

B.Tech - Mechanical

Avanthi Institute of Engg And Technology
Hayathnagar
05-2016

Skills

  • Team collaboration
  • Industrial automation
  • Effective communication
  • Equipment maintenance
  • Technical documentation
  • Equipment troubleshooting
  • Predictive maintenance
  • Lean manufacturing

Technical Projects

Hyper Mesh

  • Meshing of Door Inner Panel using Hyper mesh.
  • Meshing of Rear Wheel Holder using Hyper mesh.

ANSA

  • Create 2D mesh elements for Bottle cap model of plastic component.
  • Creating connection for Rear door (ANSA).

ANSYS Workbench

  • Bullet penetrating a bucket.
  • Car crash simulation.

Portfolio - Link

https://skill-lync.com/profiles/tarun-kumar-2

Timeline

Maintenance Engineer

Varroc Engineering Limited
08.2024 - 03.2025

Trainee Maintenance Engineer

None
06.2018 - 11.2023

Support Executive

Ashok Leyland
02.2017 - 05.2018

Bajaj Engineering & Skills Training (BEST) - Robotics,Automation & Manufacturing

Symbiosis Institute of Technology

B.Tech - Mechanical

Avanthi Institute of Engg And Technology

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