TARUN UNIYAL
Lead Engineer | Powertrain Systems Specialist | 15+ Years In OEM, Tier-1 & Global EV Projects
Delhi
Summary
Experienced automotive engineering professional with over 15 years across OEM, Tier-1, and Tier-2 environments, specializing in plastic and rubber component design for powertrain systems. Proven expertise in design for manufacturability, mold design, and full lifecycle product development from prototype to SOP. Currently leading ESP and powertrain development projects at VinFast Auto (Vietnam) since August 2023. Known for cross-functional leadership, process optimization, and precision in high-stakes international environments.
Overview
18
18
years of professional experience
6
6
years of post-secondary education
2
2
Certifications
1
1
Language
Work History
Assistant Manager – ESP | Lead Engineer
M/S SEGULA TECHNOLOGIES INDIA PVT LTD
08.2023 - Current
Design & Development – Powertrain Systems (VinFast Auto)
- Led development for HVAC and thermal systems in electric vehicles (VF8, VF9).
- Contributed to resolving key assembly integration challenges by supporting layout optimization.
- Supported prototype development, part arrangement, and cross-functional sign-off activities.
- Collaborated on testing activities, DCR/ECR implementation, and PLM workflows using TeamCenter and Jira.
Lead Design Engineer | Sub Leader
M/S ROKI R&D INDIA PVT LTD
02.2017 - 05.2023
Design & Development - Air Intake Systems (Nissan)
- Coordinated a 14-member team on multiple powertrain design projects for Nissan and Infiniti models.
- Supported full-cycle air intake system design and validation using Siemens NX.
- Involved in VA/VE programs, RFQs, QC documentation, and production support activities.
- Engaged in technical collaboration, mentorship, and design feasibility assessments.
Senior Design Engineer
M/S JBJ TECHNOLOGIES LTD
05.2009 - 01.2017
Mold & Product Design (Automotive - Plastic & Rubber Parts)
- Contributed to design and development of plastic injection molds for automotive components.
- Conducted DFM analysis and maintained documentation for quality audits (PPAP).
- Used Unigraphics NX and AutoCAD for modeling, assembly, and part drafting.
- Liaised with clients to align designs with manufacturing and product goals.
Diploma Engineer Trainee
M/S TRELLEBORG AUTOMOTIVE INDIA PVT. LTD
03.2007 - 06.2008
Diploma Engineer Trainee – Production(Injection Molding)
- Supported injection molding operations, quality checks, and process control initiatives.
- Participated in process improvements including 5S, kaizen, and root cause analysis.
Additional Information
- Japan: Roki Co. Ltd – Design Engineer (5 months)
- Vietnam: VinFast Auto – ESP Lead Engineer (Aug 2023 – Present)
Timeline
Assistant Manager – ESP | Lead Engineer
M/S SEGULA TECHNOLOGIES INDIA PVT LTD
08.2023 - Current
[Yellow Belt in Six Sigma], [Ministry of MSME, Govt. of India]
04-2022
Lead Design Engineer | Sub Leader
M/S ROKI R&D INDIA PVT LTD
02.2017 - 05.2023
[Certification in Siemens NX], [CAD ZONE] - [3 Months]
03-2012
Senior Design Engineer
M/S JBJ TECHNOLOGIES LTD
05.2009 - 01.2017
Post Diploma - CAD/CAM
NSIC
06.2008 - 02.2008
Diploma Engineer Trainee
M/S TRELLEBORG AUTOMOTIVE INDIA PVT. LTD
03.2007 - 06.2008
Diploma - Mechanical Engineering
G.B. Pant Polytechnic
04.2004 - 01.2007
High School Diploma -
SBBM Govt. Sarvodaya Vidyalaya
04.2000 - 03.2004
Languages
English
Advanced
Hindi
Advanced
Japanese
Beginner
KEY CONTRIBUTIONS
- Played a key role in development and launch of 6+ global 4-wheeler platforms (Hybrid + Electric) from concept to SOP.
- Contributed to improved integration and reduced assembly issues through optimized DCR/ECR processes and VA/VE initiatives.
- Led, mentored, and supported diverse teams across India, Japan, and Vietnam throughout various project lifecycles.
CORE SKILLS
- Product Design (Plastic & Rubber Components)
- Powertrain Systems (Air Intake, Thermal, HVAC)
- Design for Manufacturability & Assembly (DFM/DFA)
- Plastic Injection Mold Design
- Engineering Change Management (ECR/DCR)
- Prototype & Mass Production Support
- Team Leadership & Cross-Functional Collaboration
- International Project Management
TECHNICAL TOOLS
- CAD: CATIA V5, Siemens NX, AutoCAD
- PLM: Team Center, Aras Innovator
- Validation & Issue Tracking: Teamcenter Visualization Professional, Jira
- Processes: ECR, DCR, ECN, DCN, PPAP, VA/VE
- Quality: ISO 9001, IATF 16949, QMS
EDUCATION & CERTIFICATIONS
- Diploma: Mechanical Engineering – G.B. Pant Polytechnic, Delhi (2007)
- Post Diploma: CAD/CAM – NSIC, Delhi (2009)
- Certifications:
• Six Sigma Yellow Belt – MSME, Govt. of India (2022)
• IATF 16949:2016 & QMS – BSI Training Academy (2022–2023)
• Certification in Siemens NX – CAD ZONE, Delhi (2012)
MAJOR PROJECTS
- Electric 4-Wheelers (VinFast Auto): VF8, VF9 – Powertrain Systems (HVAC, Thermal)
- Hybrid 4-Wheelers (Nissan e-Power): Pathfinder, Murano, Infiniti QX60 – Air Intake Systems