Sachin

• Expertise in developing and updating Process Flow Diagrams (PFDs), Piping and Instrumentation Diagrams (P&IDs), equipment sizing, hydraulic calculations, and other key process engineering deliverables.
• Proficient in Python programming for solving complex engineering problems, including numerical solutions of mathematical models and developing machine learning models for process optimization.

Experienced in leveraging real-time plant data to improve product quality and efficiency, and converting Excel-based calculations into streamlined web applications

• Ammonia Plant, Hydrogen Plant, Syngas Plant
• Developed Process Flow Diagrams (PFDs), One-line equipment summaries, catalyst summaries, and utility summaries.
• Prepared specification sheets for critical heat exchangers, ammonia converters, reactors, and other vendor package documents.
• Engaged in P&ID reviews (P7ID) and HAZOP studies internally to ensure process safety and optimization.
• Utilized internal software for simulations and equipment design, contributing to layout suggestions and problem-solving in client meetings.
• Expert in conducting feasibility studies, providing technical support, and estimating project capital expenditures (CAPEX) and operational expenditures (OPEX).
• Collaborated with BASF to optimize CO2 removal and implement Syncor TM for decarbonization initiatives.
• Methanol/SNG Plant Support
• Provided fundamental support to Methanol and SNG teams in equipment and catalyst calculations.
• Commercial Support
• Assisted the commercial team in preparing technical details and cost estimations for global client proposals.
• Worked closely with catalyst experts to integrate optimal catalyst volumes and quick equipment sizing into commercial proposals.
• Zero Harm Leader
• Championed Zero Harm initiatives within the office, ensuring adherence to safety protocols and fostering a culture of safety and compliance. TRIF values
• Dynamic Proposal Engineer with a strong background in supporting technical and commercial initiatives for ammonia, hydrogen, and syngas plants. Expertise in developing detailed Process Flow Diagrams (PFDs), catalyst summaries, and equipment specifications. Skilled in conducting feasibility studies, contributing to HAZOP studies, and utilizing simulation software for equipment design and optimization. Collaborates effectively with global clients, providing essential technical support and contributing to comprehensive commercial proposals. Proven leadership as a Zero Harm advocate, ensuring stringent safety standards and fostering a culture of excellence and innovation in decarbonization efforts with industry leaders like BASF.

I have developed detailed Process Flow Diagrams (PFDs), catalyst summaries, and equipment specifications. I am skilled in conducting feasibility studies, contributing to HAZOP studies, and utilizing simulation software for equipment design and optimization.

I have effectively collaborated with global clients, providing essential technical support and contributing to comprehensive commercial proposals. As a Zero Harm advocate, I ensure stringent safety standards and foster a culture of excellence and innovation in decarbonization efforts with industry leaders like BASF.

• Analyzed customer requirements and prepared cost estimates based on the scope of work.
• Monitored changes in industry regulations that could impact proposal content or strategy.
• Coordinated with external vendors for additional information needed for proposal preparation.
• Assisted with the creation of supporting documents such as brochures, datasheets and presentations.
• Presented final proposals to internal stakeholders for review and approval.
• Utilized mathematical skills and understanding of engineering principles to design new products.
• Completed regulatory documents concerning safety issues.

• Technical service and project

• During my tenure at Mangalore Chemicals and Fertilizer Limited, I progressed from Management Trainee to Manager roles in Ammonia Production and Process Technology. My expertise spans operations, safety management, energy efficiency projects, and technical bid evaluations. I have led major shutdown projects, successfully commissioned critical equipment like the Hydraulic Power Recovery Turbine, and managed the ammonia plant feedstock changeover. I have consistently optimized plant operations, managed diverse teams, and ensured adherence to environmental standards throughout my career
• 2 year Ammonia plant licening :Dynamic Proposal Engineer with a strong background in supporting technical and commercial initiatives for ammonia, hydrogen, and syngas plants. Expertise in developing detailed Process Flow Diagrams (PFDs), catalyst summaries, and equipment specifications. Skilled in conducting feasibility studies, contributing to HAZOP studies, and utilizing simulation software for equipment design and optimization. Collaborates effectively with global clients, providing essential technical support and contributing to comprehensive commercial proposals. Proven leadership as a Zero Harm advocate, ensuring stringent safety standards and fostering a culture of excellence and innovation in decarbonization efforts with industry leaders like BASF. 9 years ammonia plant operation and project xperience ChatGPT With over 8 years of experience at Mangalore Chemicals and Fertilizer Limited, I've progressed from a Management Trainee to Manager roles in Ammonia Production and Process Technology. My expertise spans operations, safety management, energy efficiency projects, and technical bid evaluations. Highlights include leading major shutdown projects and achieving successful commissioning of critical equipment like the Hydraulic Power Recovery Turbine and ammonia plant feedstock changeover. I've consistently optimized plant operations, managed diverse teams, and ensured adherence to environmental standards throughout my tenure. clube this 2 type expericen and make a great summary for CV

With over 8 years of experience at Mangalore Chemicals and Fertilizer Limited, I've progressed from a Management Trainee to Manager roles in Ammonia Production and Process Technology. My expertise spans operations, safety management, energy efficiency projects, and technical bid evaluations. Highlights include leading major shutdown projects and achieving successful commissioning of critical equipment like the Hydraulic Power Recovery Turbine and ammonia plant feedstock changeover. I've consistently optimized plant operations, managed diverse teams, and ensured adherence to environmental standards throughout my tenure.

With a comprehensive background spanning 8 years in ammonia plant operations at Mangalore Chemicals and Fertilizer Limited, I've progressed through various roles:

· Manager-Process Technology and Energy (2021-Current): Leading energy, safety, and reliability improvement projects across multiple plant units (Ammonia, Urea, DAP, ABC, SNF, SA). Responsible for HIRA documentation, technical bid evaluations, and monthly energy reporting. Managing the Ammonia Plant Energy Improvement Project in collaboration with KBR and Jacobs Engineering.

· Manager-Ammonia Production (2020-2021): Oversaw shift activities and boiler operations, managing safety documentation (HIRA, aspect, impact, OCP), and coordinating resources and production planning. Led knowledge transfer sessions and troubleshooting efforts, including the successful commissioning of the Ammonia Plant Feedstock changeover from Naphtha to Natural Gas.

· Deputy Manager-Ammonia Production (2017-2020): Managed day-to-day operations, maintenance activities, and emergency protocols. Led equipment changeovers and optimized plant parameters, ensuring continuous production and material supply to other units.

· Assistant Manager-Ammonia Production (2015-2017): Operated DCS panels, managed production interruptions, and maintained operational parameters for equipment longevity and environmental compliance.

· Executive Engineer-Ammonia Production (2014-2015): Conducted routine operations across various plant sections, commissioned NG PRS, and underwent comprehensive safety and DCS training.

· Management Trainee (2013-2014): Completed extensive training in Ammonia plant operations, safety protocols, and communication skills.

Throughout my career, I've been involved in significant shutdown projects and operational improvements, including energy projects, feedstock changeovers, and critical equipment commissioning. My expertise lies in ensuring operational efficiency, safety compliance, and strategic project management within the fertilizer production industry.

ChatGPT

Certainly! Here are the skills summarized in a structured format:

Skills Summary

• Production Planning and Operation Management
• Centum VP DCS Operation and Technical Data Analysis
• Safety, Health, and Environment Management System (ISO 14001:2015, ISO 45001:2018)
• Energy and Resources Management
• Effective Emergency Handling in Plant Operations
• Cold Startup and Shutdown Activities
• Certified ISO 14001:2015 and ISO 45001:2018 Internal Auditor
• Ammonia Plant Catalyst Changeover Activities
• HIRA and Aspect-Impact Documentation
• Conducting On-site Mock Drills
• Flexible and Leadership Qualities
• Process Control and Optimization
• Conducting Knowledge Transfer Classes
• Handling Chemicals: Lube Oils, Naphtha, Furnace Oil, Benfield K2CO3 Solution, Ammonia, etc.
• Handling Gases: Natural Gas (NG), Hydrogen, Syngas, CO2, Ammonia
• Major Equipment Handled: Boilers, ICI Steam Reformer, High-Pressure Compressors, Pumps, Storage Tanks, Vapour Absorption Machine, Horton Sphere, Steam Turbines, High-Pressure NH3 Converter
• Ammonia Plant Operations Expertise

kills Aligned with Work Experience

Manager-Process Technology and Energy (2021-Current)

• Production Planning and Operation Management
• Centum VP DCS Operation and Technical Data Analysis
• Safety, Health, and Environment Management System (ISO 14001:2015, ISO 45001:2018)
• Energy and Resources Management
• HIRA and Aspect-Impact Documentation
• Conducting Knowledge Transfer Classes

Manager-Ammonia Production (2020-2021)

• Effective Emergency Handling in Plant Operations
• Cold Startup and Shutdown Activities
• Certified ISO 14001:2015 and ISO 45001:2018 Internal Auditor
• Ammonia Plant Catalyst Changeover Activities
• Process Control and Optimization

Deputy Manager-Ammonia Production (2017-2020)

• Conducting On-site Mock Drills
• Flexible and Leadership Qualities
• Handling Chemicals: Lube Oils, Naphtha, Furnace Oil, Benfield K2CO3 Solution, Ammonia, etc.
• Handling Gases: Natural Gas (NG), Hydrogen, Syngas, CO2, Ammonia

Assistant Manager-Ammonia Production (2015-2017)

• Major Equipment Handled: Boilers, ICI Steam Reformer, High-Pressure Compressors, Pumps, Storage Tanks, Vapour Absorption Machine, Horton Sphere, Steam Turbines, High-Pressure NH3 Converter
• Ammonia Plant Operations Expertise

Executive Engineer-Ammonia Production (2014-2015)

• Routine Operations Management
• Technical Training and DCS Operation

Management Trainee (2013-2014)

• Safety Protocols and Communication Skills

Career Highlights:

• Led projects in Ammonia Plant Operations with expertise in both Naphtha and Natural Gas feedstock.
• Implemented digital solutions to enhance operational efficiency and project delivery timelines.

Developed and executed strategies for energy-efficient production targets, integrating innovative solutions in chemical engineering processes