TejeswaraReddy
Process Engineer
#18/7A, Reliance Greens, Jamnagar
Summary
Focused and resourceful Professional with Chemical Engineering working as Process Engineer to provide winning proposals in the fields of Urea, Ammonia and Syngas with background followed by extensive 8+ years of experience in Urea and Syngas plants as well as handling Process Technology and Energy department activities with strong and wide knowledge in chemical engineering concepts with objectives to utilize skills and abilities to achieve energy efficient and cost effective production targets inheriting all safety and environment norms, while Being Resourceful and Innovative
Overview
8
8
years of professional experience
7
7
years of post-secondary education
5
5
Certifications
6
6
Languages
Work History
Manager
Reliance Industries Limited
Jamanagar
02.2019 - Current
- Successfully completed Slurry PD pumps Pre commissioning and Commissioning activities
- Proficient with Safety Relief Review, QA and QC
- Proficient with Heat and Material balances, Reactor and Heat Exchanger design
- Proactively took part in Pre Commissioning and Commissioning activities of MOL plant
- Gained practical and Hands on knowledge of Syngas Compressor, HTHR, Char filter and Chloride Scrubber
- Experience in handling High temperature, Refractory lined, continuous slagging, Entrained flow Reactor
- Proficient with Pumps, Compressors, Reactors, Columns and PSV scaling calculations
- Good knowledge of Material and energy balances, Fluid mechanics, Reaction Engineering calculations
- Accountable for safe and smooth operation of Syngas Plant
- Ensure that all Preventive maintenance jobs are performed during the shift worked
- Applied company Safety policies consistently when performing daily jobs
- Troubleshoot Process control problems, identify causes and make recommendations for improvement
- Proficient in reading and reviewing P&ID's, Equipment Data Sheets, Cause and Effect sheets
- P&ID walkthrough and Equipment rounds to identify shortcomings in engineering and construction
- Preparation of SOPs and checklists for commissioning activities and normal operation
- Preparation of Blind lists and Valve isolation Templates for Line Break and Confined space Activities
- Continuous data tracking of Laboratory Information Management system to avoid the fluctuation in Syngas composition
- Took part in PHA, HAZOP studies for the implementation of MOC in the plant
- Mentored and led a team of 4 newly joined GET members
- Commissioned Slurry transfer PD pumps
- Commissioned Quicklime Big Bag unloading unit
- Commissioned Lime Slurry Transfer pumps
- Commissioned Lime Slurry Screw Pumps
- Equipment inspections, Preparing SOP's, P&ID walkthrough, Equipment trail runs and Instrument logic checking
- Guided Field Executives during the Pre Commissioning activities like N2 blowing, Seal flushing, Pump water trails.
Deputy Manager
Mangalore Chemicals and Fertilizers limited
Jamnagar
04.2018 - 01.2019
- Shift in charge-Responsible for managing and directing production activities within the industrial organization
- Co- ordination of production activities, ensuring equipment maintenance
- Planning day to day production activities and Meeting daily and monthly production targets
- Issuing of work permits like cold work, hot work, Confined space entry, electrical after proper LOTO application
- Troubleshooting process related and equipment related problems
- To achieve optimal running conditions with minimum down time, in co-ordination with maintenances and other service departments.
Assistant Manager
Mangalore Chemicals and Fertilizers limited
Jamnnagar
04.2016 - 03.2018
- Hands on experience in High pressure CO2 compressors, NH3 pumps, Stripper, Condenser and Autoclave
- Performed Process air calculations to provide passivation for High Pressure Equipments
- Heat Exchanger, Absorber, Autoclave, Compressor and Pumps scaling calculation
- Proactively took part in Pt-Pd catalyst Steam regeneration
- In charge of Chemical cleaning and Degreasing of Heat Exchangers during ATA shut down
- Took responsibility of Heat Exchangers, Desorbers, Ammonia surge vessel hydrotest
- Proactively took part in Pre Commissioning and Commissioning of Neem Coating unit
- Ensure that all Preventive maintenance jobs are performed during the shift worked
- Issuing, accepting, renewal of Work permits and follow-up of the jobs
- Equipment handover for maintenance after ensuring proper LOTO and electrical isolation
- Troubleshooting of process related and equipment related problems to achieve optimal running conditions with minimum down time, in co-ordination with maintenance and other service departments
- Operating in compliance with the OHSAS-18001 and ISO-14001 standards prescribed by company
- Planning and execution of annual shutdowns
- Ensure compilation with Safety and Environment regulations by carefully handling equipment
- Hands on experience in High Pressure Strippers, Autoclave, Condenser
- Handling of High Pressure CO2 compressors, NH3 pumps, Carbamate pumps
- Planning and executing jobs during Plant Annual Turn around (ATA) and Emergency Shutdowns
Executive Production
Mangalore Chemicals and Fertilizers limited
Jamnagar
05.2015 - 03.2016
- As a Field operator handled all routine jobs in the assigned area to reach the target production.
- Handled all the field operations of high pressure Equipments like Co2 compressor, Ammonia pumps, Autoclave, strippers and Condensers.
- Took part in Commissioning of Neem coated unit.
- Proactively took part in High pressure stripper ferrule replacement.
- Handled power failures, Co2 compressors trip safely.
- Managed and motivated Production team to deliver exceptional work.
- Recommended process improvements to enhance product quality.
Management Trainee
Mamgalore Chemicals and Fertilizers limited
Mangalore
07.2014 - 04.2015
- Orientation of all the plants in the complex, focused on the job training in Ammonia plant
- Heat and Mass balance preparation of Ammonia Plant
- Involving in all the day to day activities in Ammonia plant and preparing progress reports.
Education
Chemical engineering
Amrita School of Engineering, Amrita University
Coimbatore 06.2010 - 05.2014
Intermediate - Maths,Physics,and Chemistry
Narayana Junior College
Nellore 05.2008 - 04.2010
SSLC - Mathematics,General Science
Vaagdevi Residential School
Yadiki, Andhra Pradesh 06.2007 - 04.2008
Skills
MS office
Certification
Centum VP operations, YOKOGAWA Technical School
Accomplishments
- Pursued a passion for catalytic desulfurization of diesel project work.
- Assisted in sustainable food gardening in the 5th semester as Environmental Engineering Project.
- Participated in Pt-Pd catalyst steam Regeneration, Autoclave Sieve Replacement.
- Successfully completed the Neem coated unit commissioning.
- Involved in Refractory lined, High temperature reactor repair job
Timeline
Won 1st prize on a presentation of LFI
12-2021
Manager
Reliance Industries Limited
02.2019 - Current
Deputy Manager
Mangalore Chemicals and Fertilizers limited
04.2018 - 01.2019
Letter of Appreciation in the implementation of a suggestion for its feasibility and Quantun of benefits.
05-2017
First AID Training, St.John Ambulance India Red Cross Society
11-2016
Assistant Manager
Mangalore Chemicals and Fertilizers limited
04.2016 - 03.2018
Centum VP operations, YOKOGAWA Technical School
11-2015
Executive Production
Mangalore Chemicals and Fertilizers limited
05.2015 - 03.2016
Management Trainee
Mamgalore Chemicals and Fertilizers limited
07.2014 - 04.2015
Certificate of Appreciation for Quality Control during Technical Festival
03-2012
Chemical engineering
Amrita School of Engineering, Amrita University
06.2010 - 05.2014
Intermediate - Maths,Physics,and Chemistry
Narayana Junior College
05.2008 - 04.2010
SSLC - Mathematics,General Science
Vaagdevi Residential School
06.2007 - 04.2008
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