Thangaraj R
Production engineering
Sholinghur,TN
Summary
Professional engineer with strong expertise in new product development. Proven ability to drive innovation, enhance product performance, and streamline processes. Highly skilled in team collaboration, adaptable to changing project demands, and focused on achieving measurable outcomes. Known for engineering design, project management, and problem-solving abilities.
Overview
13
13
years of professional experience
11
11
years of post-secondary education
2
2
Languages
Work History
Engineer in New Product Development
REAL TALENT ENGINEERING PVT LTD
07.2018 - Current
- Streamlined manufacturing processes for increased efficiency and reduced production costs.
- Led prototype development efforts, ensuring timely completion of critical milestones in the product life cycle.
- Launched successful new products by conducting comprehensive market research and competitive analysis.
- Mentored junior engineers, providing guidance on best practices in new product development while fostering a culture of continuous improvement.
- Analyzed customer requirements to determine technical feasibility of proposed designs.
- Consulted with suppliers to select materials and components that meet design requirements.
- Utilized statistical methods such as Six Sigma or Design Of Experiments for process optimization.
- Provided technical guidance and support to engineering staff members.
- Documented all design changes and revisions throughout the product development cycle.
- Observed quality control procedures in adherence to company policies.
Manufacturing Engineer
Real Talent Engineering- RTE
07.2016 - 07.2018
- Analyzed production data to identify areas of process inefficiencies and develop solutions to improve productivity.
- Reviewed engineering drawings for accuracy prior to releasing them into production environment.
- Evaluated existing tooling designs for manufacturability improvements.
- Conducted time studies to determine labor costs associated with each product line.
- Assisted with the design and development of manufacturing systems to ensure quality standards were met.
- Identified cost reduction opportunities through improved processes, materials utilization, and waste elimination initiatives.
- Implemented Lean Manufacturing techniques such as 5S, Kaizen events, Kanban systems, in order to optimize production flow and improve overall efficiency.
- Performed root cause analysis on various production issues and developed corrective actions plans.
- Developed and implemented manufacturing process improvement initiatives to increase efficiency and reduce downtime.
- Developed detailed documentation for all processes including Standard Operating Procedures.
- Coordinated with vendor representatives to organize schedules, review specifications and meet quality goals.
- Established procedures for preventive maintenance activities on all machinery and equipment used in the production area.
Line Setter Cum Operator
TURBO ENERGY LIMITED
05.2012 - 05.2015
- Company Overview: Turbo Energy Ltd is a leading Manufacturer of Turbocharger in India, which is used in all the Commercial and passenger Vehicles for the purpose of to increase the Engine Efficiency and Reduce the Air Pollution
- Work Experience with the following CNC machines in FANUC series. (Turning centre - Takisawa, PumaV400, VTL 30, Hardinge) (Machining centre – Chiron , Daewoo, AMS, HMC 400, NTC, Mazak)
- Products improvements Works. (in Machine shop and sub Assembly line).
- Implementing of All shop floor activities (5S & TPM)
- Improve the Machine Availability by various losses Reduction
- Improving the Machine life by implementing JISHU HOSEN activity
- Implementing Kaizens and Suggestions by Motivate the Operator.
- Follow up the process control techniques on product to improve product quality and productivity
- Daily Review the Scrap and action taken by why-why analysis and 4M condition.
- Material movement as per process flow and dispatch at regular schedules
- Reporting to the Manager regarding all the above points.
Education
High School Diploma -
Shri Sitheswarrar Polytechnic College
Arcot, TN 04.2001 - 01.2012
Skills
Cost estimation
Manufacturing processes
Six sigma methodologies
Prototyping techniques
Product development expertise
Documentation preparation
Continuous improvement
Engineering change orders
PPAP submissions
Timeline
Engineer in New Product Development
REAL TALENT ENGINEERING PVT LTD
07.2018 - Current
Manufacturing Engineer
Real Talent Engineering- RTE
07.2016 - 07.2018
Line Setter Cum Operator
TURBO ENERGY LIMITED
05.2012 - 05.2015
High School Diploma -
Shri Sitheswarrar Polytechnic College
04.2001 - 01.2012
Languages
Tamil
English
Field Of Experience
13 Years From Manufacturing of Automotive Components