Summary
Overview
Work History
Education
Skills
Certification
Languages
Timeline
Generic
Thanikachalam.b

Thanikachalam.b

Plot No:13,First Main Road, Radha Nagar, Thimmavaram, Chengalpattu,Tamilnadu

Summary

I specialize in process optimization, Quality control and project management. Proven track record in implementing lean manufacturing techniques and six sigma methodology to improve production efficiency and product quality. Perform all aspects of product engineering through NPI and Engineering change process. My passion for sustainable manufacturing and innovation drives me to constantly seek out new solutions.

Overview

6
6
years of professional experience
1
1
Certification

Work History

Process Engineer Team Lead

TATA ELECTRONICS SYSTEM SOLUTION
Kolar,karnataka
08.2023 - Current
  • Responsible for overall process and SOP readiness preferably related to New product introduction process, working with multi-functional team to ensure they are completed on time.
  • PFC & POR, SDFM review with Internal engineering team and SOP process with Apple TPM.
  • Configured assembly process , sequence of activities , material handling towards lean manufacturing company goals.
  • Identify gaps and risk to project completion and drive mitigation plans to avoid delay.
  • DOE plan and its simulation report review with internal and Apple TPM team
  • Performed different methods for the operator to perform easy.
  • Analyze the risk points for the defect, and fix the issue using the 4M method.
  • Worked on ergonomics and changed the setup of the station to have a good operation.
  • Continuous improvement in the manufacturing process, product manufacturability, operation cycle time, and quality, using lean manufacturing and the elimination of the seven wastes.
  • Analyze and recommend corrective action in case of any design failure.

Process Technician (FATP-PE)

FOXCONN HON HAI Technology India Mega Development Pvt.Ltd
Chennai
07.2021 - 03.2023
  • Prepare the SOP documents for the NPI projects and uploading in the AGILE platform for the customer to overlook the documents.
  • • Responsible for achieving day to day yields as per Customer plan.
  • Highly responsible for the yield improvement and finding the problems from the root by analyzing through 4M method.
  • Negative validation done to find the root cause for the barriers.
  • Responsible for RCA , cause and effect diagram, Simulation and its data analysis report.
  • Implement CA for the failure station and monitor the trend on the basis of before and after process implementation.
  • Work for the scrap reduction at minimal cost.
  • Conducting CFT meeting discussing about the failure station.
  • Prepare Fish bone diagram to identify the cause of the problem.

• Coordinate with quality team to provide the product with high quality standard.

• Prepare the customer report against customer complaint within the deadline.

ADMIN& MANAGING (METRO ZONE BY OZONE GROUPS)

TRIDENT WINGS CORPORATE (PVT) LTD
CHENNAI
01.2021 - 07.2021

• Bms is a control system that can be used to monitor and manage the mechanical and electrical and electromechanical services in a facility.

• Such services can include power, heating, ventilation, air-conditioning, and Physical access control.

• Documentation works

GAT Role in Production Engineer

SCHNEIDER ELECTRICAL INDIA (PVT) LTD,
Chennai
11.2018 - 10.2019
  • Manufacturer of Various type of Breakers like MCB, RCCB, TIMNH, SURYA, and ADDITI .
  • Job Roles and Responsibilities: Coordinated with production department on project progress Responsible for running and maintaining heavy equipment’s required in the day to day working. Ensured adherence to all facility safety. Estimation of production cost.

Education

B.E - Electrical & Electronics Engineering

S.A. Engineering College
Chennai
06-2018

Skills

  • Interpersonal Skills : Industrial engineering : Initiative and drive , Problem solving skills , Accuracy and attention to detail, Leadership , Constant learning and improving skills
  • Technical Skills : Process control (SPC) , DOE,Statistical data analysis ( MS Excel , minitab , Lean manufacturing ,8D)

Certification

  • Certificate for completion Fire and Safety class in FOXCONN HON HAI Company.
  • Certificate of Appreciation for kaizen improvement in Tata Electronics Systems Solutions Company.
  • Certificate of Appreciation for Scrap Reduction's in Tata Electronics Systems Solutions Company.
  • Certificate for completion AUTO CAD&AUTO CAD ELECTRICAL course (4 month duration).
  • Yokogawa Certificate for PLC&SCADA overview course.

Languages

Tamil
First Language
English
Intermediate (B1)
B1
kannada
Elementary (A2)
A2

Timeline

Process Engineer Team Lead

TATA ELECTRONICS SYSTEM SOLUTION
08.2023 - Current

Process Technician (FATP-PE)

FOXCONN HON HAI Technology India Mega Development Pvt.Ltd
07.2021 - 03.2023

ADMIN& MANAGING (METRO ZONE BY OZONE GROUPS)

TRIDENT WINGS CORPORATE (PVT) LTD
01.2021 - 07.2021

GAT Role in Production Engineer

SCHNEIDER ELECTRICAL INDIA (PVT) LTD,
11.2018 - 10.2019

B.E - Electrical & Electronics Engineering

S.A. Engineering College
Thanikachalam.b