Thiyagarajan A
Chennai
Summary
Reliable Production Manager offers expertise in lean manufacturing, quality control and continuous improvement. Communicative leader with 10 years of comprehensive experience controlling and supervising production processes. In-depth knowledge of quality standards and safety regulations paired with familiarity of key production metrics.
Overview
8
8
years of professional experience
1
1
Certification
Work History
Production Assistant Manager
Jain Metals Group
01.2020 - 01.2022
Production Engineer
Wabco India Ltd
Chennai
01.2014 - 01.2020
Production Senior engineer
Sona Comstar
Chennai
01.2022
Education
B-tech in Mechanical Engineering -
Marks: 6 CGP
Diploma in Mechatronics Engineering -
Marks: 77%
SSLC -
Marks: 83.4%
Skills
- Auto Cad-2014
- Pro E (Basics)
- SAP
- MS Office (advance)
- Self-driven and motivated
- Root Cause Analysis
- Production Planning
- Punctual and Hardworking
- Highly ambitions
- Good organizational and motivational skills
- Waste Reduction
- Value stream mapping
Certification
- Certified QR6sigma Yellow Belt in Wabco
- Certified Internal auditor for ISO 9001:2015 in Jain Metals (Jayvin Consulting)
Accomplishments
- Capacity Increased from 71000 to 113000 No’s /Month Demand by jig Modification in Chromating Process (CAPEX Investment avoided around 330 k$).
- Capacity Increased from 1850 to 2650 No’s /Month Demand by jig Modification in Impregnation Process.
- Productivity Improved from 2500 No's to 3500No's/Month By Combination PCD Tool at DDSBA Flange Machining.
- Rejection Reduced from 9500ppm to 3500 ppm by Fixture Modification using SMED Technology at Crankshaft.
- Drill Breakage Eliminated through POKA-YOKE Implemented, Saved 6L/year.
- Space Saved by 90 Sq Meter by Layout Optimization at PUMA Personal Profile
- Lever wrong loading POKA YOKE implemented in Stator motor final assembly using LVDT.
- Existing pallets optimize to the new model by changing locating bush and 14L investment cost saved.
- Consumable cost reduction Rs.40 to Rs.5 per part by improving tool life and optimize the size of the tool.
- Eliminate the leak fail rejection by modifying the product design.
- OLE improved from 78% to 85% by eliminating sealant cleaning and this project got Platinum award in QIT external competition in Anna university, Chennai.
Audits Support
- IATF
- ISO 9001:2015
- TPM Audit
Production Quality Tools
- 5 S
- QR6S
- 7 QC Tools
Type Of Machine Handled
- CNC Turning center
- CNC Vertical machine. (Fanuc and Siemens controller and Axis length 500x400x330 mm)
- HMC machine
- Assembly SPM and Testing
Seeking
Seeking to work in challenging career where I could implement my technical skills, prove my caliber in Production cum Maintained and adapt myself to the growing technologies.
Awards And Rewards
- I won 2nd prize ACMA state level QCC competition.
- I Won Platinum award in AOTS DOSAKAI QCC competition state level.
- I won 2nd award in CII Kaizen competition.
- I won 1 prize in inter plant QCC competition (13 team participation in 5 WABCO plant).
- Best Problem solving (QCC) team in 2018 award won in Wabco TEI (India Level).
Major Training And Skills
- QR6 Sigma
- PFMEA
- QCC
- TPM
- Cutting Tools
- CNC Programming
- Process Capability
- IMS
Job Profiles
- WABCO INDIA LTD, 2014, 2017-17, Process Planning of Fixtures, Gauges, Tooling Selection & CNC Programming in VMC, Lathe (Brother, Fanuc Robo Drill, Makino, AMS, ACE) for new as well as existing Products. Participating in SPM m/c building activities. Productivity Improvement, POKA YOKE Implementation & cost-saving projects for current products to meet management expectations. Ergonomic Improvements & Floor space optimization. VA & NVA study for capacity increase & man / machine balancing. Process Document Creation & Maintain (PFC, Control Plan and Work Instruction). Troubleshooting the problems. (CNC Program, Tool Broken, POKA YOKE, Fixture issues).
- WABCO INDIA LTD, 2017, 2019, Achieve Daily production and sustain above 80% OLE. Achieve Weekly Plan and Gap analysis. Reduce rejection - Assembly and Machining process. Improve productivity and 5S. Eliminate customer complaints. Create safe environment. Control and reduce Consumable consumption. Cell balancing by balancing the cycle time. Ensure employee morale by involving them in doing QCC activities. Improve work environment by doing JH. Initiate Continuous improvement by Employee engagement (TEI). Manufacturing cost reduction by eliminating NVA across line. Effective utilization of capacity (Man, Machine, Material). Reduce the System stock variance – Less than 1.5%.
- Jain Metal Group, 2020, 2022, Handling 12+ Line Leader. Fulfill production order/Product quality improvements. Production plan Vs actual monitoring and loss analysis (Day wise). Line OEE monitoring and loss analysis. To promote KAIZEN & POKA-YOKE activities. Planning and execution of production schedules. Continuous monitoring of in -process activities for reducing nonconformance product. Productivity improvement like Lay out optimization to save floor space and capacity improvement in line.
- Sona Comstar, 2022, Still, Achieve Daily BTS and sustain above 90% OLE in assembly line. Creating and sustaining a safe and joyful workplace. Control and reduce Consumable consumption. Eliminating the process rejection thru continues improvement. Troubleshooting the Root cause. (Relating tooling) Create the POKA YOKE environment. Maintain the critical spare tools and avoid line stoppage.
Activities
- Member of TOTAL PRODUCTIVE MAINTANCE (TPM).
- New m/c process Establishment (CNC & SPM)
- Internal 5S Auditor
Personal Information
- Age: 28
- Father's Name: N. ANBALAGAN
- Date of Birth: 06/03/96
- Gender: Male
- Nationality: Indian
- Marital Status: Married
Languages
- Tamil (S, R&W)
- English (S, R&W)
- Hindi (S)
Timeline
Production Senior engineer - Sona Comstar
01.2022
Production Assistant Manager - Jain Metals Group
01.2020 - 01.2022
Production Engineer - Wabco India Ltd
01.2014 - 01.2020
SRM university (Part time) - B-tech in Mechanical Engineering,
Government polytechnic College Puraisaiwalkam, Chennai - Diploma in Mechatronics Engineering,
GOVERNMENT HR SEC SCHOOL, GURUVARAJA PET, ARAKKONAM - SSLC,
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