Seeking a Managerial position; a highly motivated and organized individual with 18 years of management experience and skilled leadership to maintain productivity and quality of service. Dedicated Industry professional with a history of meeting company goals utilizing consistent and organized practices. Skilled in working under pressure and adapting to new situations and challenges to best enhance the organizational brand.
Overview
18
18
years of professional experience
6
6
years of post-secondary education
Work History
Sr. IE Manager
Shahi Exports Pvt. Ltd
Bangalore
07.2023 - Current
Handle 800 machine
Products are trousers and jacket
Responsible to increase the factory SAM per Machines @75%
Responsible for cut to Pack IE activities (Target and manpower utilization)
Responsible for Factory MMR ratio 1:1.7
Responsible for Factory Budget Min Cost Rs 4.5 to achieve with same
IE Manager
CLASSIC FASHION APPAREL INDUSTRY
JORDAN
09.2022 - 06.2023
Handle 2500 machines
Design and implement line balancing based on skill matrix
Pareto chart Follow up (80:20)
Team motivation
Maintain quick change over
Critical operation training (COT) Development
Digitalization follow up of the sewing floor
Deputy. Production Manager
Ciel Textile Group, Tropic Knits India
Coimbatore
02.2017 - 09.2022
Handle 800 machines
Maintain quality SOP in soft floor for the factory
Maintain DHU below 2%, Rejection 0.5% and RFT - 100%
Cut to pack production & Planning, efficiency & material Utilization
In charge of systems, methods and project implementations
Facilitate Production capability matrix forecast, monthly budget and fortnight performance review through gap analysis
Ensure maintenance of proper working conditions, housekeeping, discipline and safety at the workstation
Oversee production and finishing related tasks including planning, procurement, control & troubleshooting for achieving the planned periodic schedules
Prepare and implement quick style changeover(QCO) operation procedures and work instructions
Design and implement incentive schemes to reach gross roots
Implement Statistical Process Control (SPC) quality systems on soft floor
Maintain health and safety regulations in the section.
HEAD INDUSTRIAL ENGINEER
UNISOURCE TREND INDIA
Tripur
08.2011 - 01.2017
Handle 1000 machines
Systematical approach of cut to pack production & planning
Increase efficiency & material utilization
Maintain factory Man Machine Ratio below 1:1.06
Maintain units cost under monthly budget
Responsible for machineries spares planning/utilization across all the unit
Presentation of unit-wise monthly and yearly budget to management
Systems, 6S, Kaizen & Kanban floor implementation
Monitor unit-wise operator capability skill matrix, monthly budgeting, and operator performance by performing gap analysis
Analyze deviation from target plan and deploy quick action to ensure target achievement
Oversee production finishing related tasks including planning, procurement, control & troubleshooting for achieving the planned schedules
Control unit wise day to day reporting structure and routines and implemented performer attractive incentives in soft floor
Introduced monthly award for best performer across all the units based on the monthly reports.
IE MANAGER
KPR GROUP OF COMPANIES.QUANTUM KNITS
ARASUR UNIT COIMBATORE
09.2007 - 07.2011
Handle 2500 machines
Increasing the efficiency and utilization of the newly implemented Gerber and Lectra cutter and spreader
Line Balancing based on Line target on sewing branch
SAM calculation for product based on OB prepared for line layout with manning sheet
Organize daily routines for Line Meeting and supervisor target meeting to increase factory efficiency more than 80%
Monitoring monthly performance of each line to achieve maximum efficiency to make line profit.
INDUSTRIAL ENGINEER (CORPORATE IE)
SM APPAREL GROUP (WOVEN)
CHENNAI
08.2006 - 07.2007
Calculate thread consumption across the unit
Machine planning across all units
Sending Operations Bulletin cutting, sewing and finishing to all the factory unit to Industrial Engineers
Organize factory Industrial Engineer's weekly meeting reports, objectives and efficiency of their corresponding units.
Education
MBA(Human Resource) - Management Principal& Total quality Management
Bharathiyar University
Coimbatore
01.2008 - 04.2010
B.Sc.(Apparel and Fashion Technology) - Spinning, weaving, Knitting, Garmenting &IE