Toufiqahmed Chikkumbi
Senior Engineer (Maintenance)
Belagavi
Summary
Thorough team contributor with strong organizational capabilities. Experienced in handling numerous projects at once while ensuring accuracy. Effective at prioritizing tasks and meeting deadlines.
Experienced leader with strong background in guiding teams, managing complex projects, and achieving strategic objectives. Excels in developing efficient processes, ensuring high standards, and aligning efforts with organizational goals. Known for collaborative approach and commitment to excellence.
Diploma in Mechatronics with over 9.0 years of experience in Electrical Maintenance & Control Systems. Like an Assembly line all machine
trouble shooting, PLC Related trouble shooting and Modifications in PLC logics to improve the maintenance KPI & Productivity.
Overview
15
15
years of professional experience
3
3
Languages
Work History
Junior Shop Manager– BS6 TLA Assembly Line
Cummins Technologies India Pvt. Ltd.
05.2020 - Current
- Maintaining all equipment’s related to Injector, Pump and Dozer Assembly line like Chain Conveyors, Stacking & Clocking (Robot Pick & Place) machines, Laser Marking Machine, Stud Welding (ABB Robot) Machines, Taylor Make Stud Welding Machines, Titan Make Child parts assembly Machine & SCADA Data Transfer & Data Log Machines.
- Preparing Preventive maintenance schedules and executing the same as per schedule Planning and executing shut down jobs.
- Preparing the Monthly PPT related to Machine/Line uptime and Analysis of Major Breakdowns.
- Why-why analysis report preparation for all breakdowns.
- Kaizens /corrective actions for all breakdowns.
- Modification of existing setup to suit plant requirement.
- Troubleshooting and Programming of Siemens Make PLC (S7300,S71200,S71500), Hardware configuration Troubleshooting, Adding/Removal the new field devices.
- Assigning of Device name and IP address and making communication with the PLC and Third Party Devices.
- Programming and troubleshooting between PLC and SCADA/MES sending/receiving data of Equipment’s.
- Knowledge on Drive technology, AC motor configuration, encoders, and communication protocols (RS232).
- Identifying areas of repeated breakdowns and taking steps to rectify the equipment through application of troubleshooting tools.
- ABB Make Robot Programming, Troubleshooting, Robot Teaching.
- Responsible for Weekly and Monthly KPI Report Preparation, MCR & TCR Raising, JSA & HIRA Preparation, LOTO Devices Tracking, PM and Breakdown work orders closing in Maximo.
- All Audit Documents Preparation HSEMS, IATF, QMS & LPA.
- Monthly PM activity Planning and PM Mapping in Maximo System As well as revised check sheet uploading is DMS with new revision number.
- Preparing & maintaining all Maintenance related documents. [Why-Why Analysis, OLP, CAR, Machine History card, Kaizens, RCA, HIRA, Aspect-Impact, EMP, SMP, Improvement One Pager, Cost saving projects records, and Training record of team members.]
- Involved in New line setup of TLA1 line installation and Prepared all initial phase documents and Monthly PM Scheduling done in Maximo.
- Preparing the weekly shift schedule for Team as per production plan.
- Preparing the Line In charge on daily basis during the production.
- Successfully launched BS6 & BS5.6 Injector on BS4 set up & changed all PLC Logic and Modified HMI screens in-house.
- Improved Injector RFT to 85% to 96% through eliminates the PLC & MES Logic bugs.
- Improved the uptime of TLA lines From 80% to 95% through modifications in the PLC program and Robot Programming.
- Done implementation as KAIZEN for customer complaint for Temperature sensor wrong orientation.
- Done Improvements in camera programming to reduce the angle out issues and increased the productivity.
- Done KAIZEN By reducing the cycle time and increased the productivity.
- Replaced the Cognex scanners with zebra scanners to reduce the breakdowns related to scanners and reduced the scan time.
- Installation of fixed KEYENCE make scanner in place of handled scanner and reduced the cost of scanner damage.
- Installation of Tohnichi Tools in place of ST Wrench and reduced the breakdowns and cost of ST Wrench tools.
Senior Engineer
TATA AUTOCOMP LTD PUNE
08.2022 - 02.2023
- Monitored employee performance to keep projects on task.
- Determined equipment failure root cause and implemented solutions.
- Led cross-functional team for successful completion of multiple large-scale projects, ensuring timely delivery within budget constraints.
- Controlled project costs by approving expenditures.
- Mentored junior engineers, providing guidance in best practices and fostering professional growth opportunities.
- Enhanced system reliability by conducting thorough root cause analyses and implementing corrective actions to prevent future issues.
- Improved project efficiency by streamlining engineering processes and implementing innovative solutions.
- Enforced rules and regulations to keep working environment safe.
- Reduced production downtime by developing maintenance plans and preventive measures.
Junior Shop Manager-2, Cummins Fuel Systems (CFS/CES)
Cummins Technologies India Pvt. Ltd.
02.2018 - 08.2019
- Maintaining all equipment’s related to Injector, Pump and Dozer Assembly line like Belt Conveyors, Stroke setting machines, Laser Marking Machine, Durr make washing Machines, Sytech Make valve assembly machines, Titan Make Child parts assembly Machine & Loccioni Make Injector final testing Machine.
- Responsible for All backup Siemens PLC, HMI, Ghost, Cognex & Keyence Camera, Nutrunners, Siemens Drives and Rexroth Drives.
- Responsible for Weekly and Monthly KPI Report Preparation, MCR & TCR Raising, JSA & HIRA Preparation, LOTO Devices Tracking, PM and Breakdown work orders closing in Maximo.
- Spare parts management & Procurement. [Assembly line all spares identification, Procurement, Set MOL for consumable spares, Spares Localization, Spares ordering in Capital, Consumable spares adding in Catalog and Monthly spares consumption Tracking]
- All Audit Documents Preparation, IATF.
- Monthly PM activity Planning and PM Mapping in Maximo System As well as revised check sheet uploading is DMS with new revision number.
- Participate in Production system efficiency and Quality system efficiency workshops to support continuous improvements.
- Involved in New line setup of Injector line installation and Prepared all initial phase documents and Monthly PM Scheduling done in Maximo.
- Preparing & maintaining all Maintenance related documents. [Why-Why Analysis, OLP, CAR, Machine History card, Kaizens, RCA, HIRA, Aspect-Impact, EMP, SMP, Improvement One Pager, Cost saving projects records, and Training record of team members.]
- Improved Injector RFT to 85% to 96% through eliminates the PLC & MES Logic bugs.
- Introduced Oil filtration machine to filter the injector and pump testing oil & reduced monthly consumption of oil.
- Installed Keyence camera to detect the Spring the Inside the injector.
- Inhouse built of Injector Cleaning Machine before loading into the Loccioni (EOL) machines to prevent the Kistler Pressure Sensor. And reduced the Cost of Kistler sensor.
Maintenance Engineer
Leadec India Pvt Ltd
07.2015 - 07.2016
- Troubleshooting of SPM machines Like Break assembly, Break Leak Testing, Break Laser Marking Machines.
- Planning the PM activities weekly basis.
- Assembly lines all Equipment PM Planning & As per PM team members shift schedule preparation.
- All PM work orders closing in SAP & ensure 100% PM completion.
- (Bosch Chessis Systems)
Service Engineer
Bijur Delimon India Pvt Ltd
08.2011 - 07.2015
- Electrical Wiring of Control Panels.
- Preparation of Electrical drawings using the Auto CAD.
- Preparation of BOM of electrical drawings as per the project specifications.
- Sending all the electrical drawings to customer for the approval. If comments given by customer need revise the drawing and get approval for drawings.
- Attends all Service Calls on site location.
- Troubleshooting of Electrical panels & Siemens S7 300 PLC.
- Modifications of electrical drawing in AutoCAD after modifying control panel on site location as per requirement.
- Preparing spare list as per site requirement.
Education
DIPLOMA - Mechatronics
NETTUR TECHNICAL TRAINING FOUNDATION
Dharwad, India 04.2001 -
Skills
Controls Software’s: Hands on Experience with Simatic Manager, TIA Portal, Insight Explorer, IV Navigator, Starter, Tools Talk, Robot Studio, Dataman, MS office, Minitab, Ariba, Oracle, AutoCAD & SAP
Interpersonal: Leadership, Team building & development
Problem-solving abilities
Team leadership
Multitasking
Decision-making
Cost control
Technical skills
Employee scheduling
Customer engagement
Customer service
Vendor engagement
Teamwork
Teamwork and collaboration
Problem-solving
Accomplishments
Successfully launched BS6 & BS5.6 Injector on BS4 set up & changed all PLC Logic and Modified HMI screens in-house.
• Improved Injector RFT to 85% to 96% through eliminates the PLC & MES Logic bugs.
• Improved the uptime of TLA lines From 80% to 95% through modifications in the PLC program and Robot Programming.
• Done implementation as KAIZEN for customer complaint for Temperature sensor wrong orientation.
• Done Improvements in camera programming to reduce the angle out issues and increased the productivity.
• Done KAIZEN By reducing the cycle time and increased the productivity.
• Replaced the Cognex scanners with zebra scanners to reduce the breakdowns related to scanners and reduced the scan time.
• Installation of fixed KEYENCE make scanner in place of handled scanner and reduced the cost of scanner damage.
• Installation of Tohnichi Tools in place of ST Wrench and reduced the breakdowns and cost of ST Wrench tools.
Improved Injector RFT to 85% to 96% through eliminates the PLC & MES Logic bugs.
• Introduced Oil filtration machine to filter the injector and pump testing oil & reduced monthly consumption of oil.
• Installed Keyence camera to detect the Spring the Inside the injector.
• Inhouse built of Injector Cleaning Machine before loading into the Loccioni (EOL) machines to prevent the Kistler
Pressure Sensor. And reduced the Cost of Kistler sensor.
Timeline
Senior Engineer
TATA AUTOCOMP LTD PUNE
08.2022 - 02.2023
Junior Shop Manager– BS6 TLA Assembly Line
Cummins Technologies India Pvt. Ltd.
05.2020 - Current
Junior Shop Manager-2, Cummins Fuel Systems (CFS/CES)
Cummins Technologies India Pvt. Ltd.
02.2018 - 08.2019
Maintenance Engineer
Leadec India Pvt Ltd
07.2015 - 07.2016
Service Engineer
Bijur Delimon India Pvt Ltd
08.2011 - 07.2015
DIPLOMA - Mechatronics
NETTUR TECHNICAL TRAINING FOUNDATION
04.2001 -