Hi, I’m
TRIBHUWAN PRASAD
Foundryman
Nagpur
Summary
Versatile Senior Manager specializing in melting and skilled at planning, implementing and overseeing key improvements to drive business growth and efficiency. History of cultivating an open culture with free exchange of information. Pursuing new professional challenges with a growth-oriented company.
Overview
31
years of professional experience
4
years of post-secondary education
2
Languages
Work History
Neco Heavy Eng. & Castings LtdNagpur
Sr. Manager
11.2014 - Current
Job overview
- Reporting to GM(Foundry)
- Generating the daily melting schedule, ensuring proper preparations are made before pouring
- Process control in melting
- Relining and sintering of induction furnace and operation of the induction furnace & cupola furnace
- Managing the workmen for achieving the periodic production targets in Grey iron/S.G.iron foundry
- Planning & executing the Shop-floor operations Like Induction Melting; Charge calculation, melt composition adjustment, metal treatment, pouring
- Molding, and all other Foundry related activities in Grey Iron/ SG Iron foundry
- Planning BOM & raw material procurement schedules for ensuring seamless production function
- Identifying scope for modifications in process for controlling & reducing costs per unit
- Handling operations for improvement in existing products based on market trends & requirements
- Executing cost saving techniques/ measures and modifications to achieve substantial reduction in
- O&M expenditures and work within the budget
- Improving Quality / Productivity / Reliability at manufacturing with continual improvement
- Ensuring adherence to quality standards, implementing stringent quality control systems to enhance quality of products and reduce rejection level & rework through continuous up gradation of quality techniques
- Monitoring discipline at the shop floor for an accident free & safe work culture
- Handled shift production and TPM related activities and supervised preventive maintenance, maintained machine efficiencies by attending to and resolving machine breakdowns in shifts
- Supervised Safety of people and equipment by ensuring safety systems are in place and rigorously monitored and controlled the sub-standard conditions in the plant and ensured total safety
- Extended the development and implementation of technology to improve productivity through implementation
- Controlling the chemical composition, casting defect analysis
- Improvement in existing tooling's
- Maintaining day wise production schedule, produced report and back log report Prepare weekly shift wise and machine wise manpower planning report
- Coordinating with Quality Control, Purchasing and marketing Person to achieve the schedule goals
- Monitoring Shop Floor housekeeping, Maintain open communication with employees and workmen to mutually resolve problem to enhance morale
- Major Achievements i) Melting power consumption reduced 80 units/ton of molten metal
- Ii) Reduced the melting charge material cost by varying the charge material proportions iii) Reduced the melting rejection from 1.5% to 0.5% iv) Given many suggestions to reduce the foundry rejection.
Hindustan Udyog LtdNagpur
Executive
09.2011 - 09.2014
Job overview
- Worked in melting deptt. And looking after shift activities of melting in induction and arc furnace. Having various grades of steels like Carbon Steel,Low Alloy Steel,MN Steel,HRCS,HICHROME etc. made castings upto 7000kgs single piece weight.
RFC pvt. LtdBilaspur
Asstt. Manager
08.2007 - 09.2011
Job overview
- Worked here from starting and set up in melting deptt. looking after overall activities of melting deptt. having induction furnaces of capacity 3mt,500kgs,300kgs,150 kgs. making various types of steel castings upto 2000kgs single piece wt.
ACC-Nihon castings ltdNagpur
Asstt. Executive
03.2002 - 08.2007
Job overview
- Worked here in molding deptt for 1year,thereafter transferred to melting deptt,having 1mt and 500kgs induction furnace ,and made various types of grades of steel.
ACC-Nihon Castings LtdNagpur
Jr Executive
02.1999 - 03.2002
Job overview
- Worked here in fettling deptt,looking after fettling activities of steel castings of various grades ,of weight upto 7000kgs single piece weight.
HDC, LtdKolkata
Technical Assistant
02.1995 - 02.1999
Job overview
- Started career in steel casting here,worked in processing deptt. of Railway castings like CMS crossings,Bogie assembly and finishing of various types of steel castings.
Jayswal Neco LtdNAGPUR
Asstt.Superitendent
05.1992 - 01.1995
Job overview
- My first job started here,as trainee for 6months in CI foundry making pipes fittings and manhole covers of various sizes,by cupola metal. Daily production was 60mt.
Education
Ranchi UniversityRanchi
B.Sc.
06.1987 - 07.1989
NIFFTRanchi
Advance Diploma from Foundry Technology
09.1990 - 02.1992
Skills
Grey iron, S G Iron and Steel castings, Ni-Resist castingsundefined
Declaration
The above information is true & correct to best of my knowledge and belief.
Date
.../..../......
Place
Nagpur
Signature
_________________________
Availability
See my work availability
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Available
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Timeline
Sr. Manager
Neco Heavy Eng. & Castings Ltd
11.2014 - Current
Executive
Hindustan Udyog Ltd
09.2011 - 09.2014
Asstt. Manager
RFC pvt. Ltd
08.2007 - 09.2011
Asstt. Executive
ACC-Nihon castings ltd
03.2002 - 08.2007
Jr Executive
ACC-Nihon Castings Ltd
02.1999 - 03.2002
Technical Assistant
HDC, Ltd
02.1995 - 02.1999
Asstt.Superitendent
Jayswal Neco Ltd
05.1992 - 01.1995
NIFFT
Advance Diploma from Foundry Technology
09.1990 - 02.1992
Ranchi University
B.Sc.
06.1987 - 07.1989
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