Tushar Chaubey

Results-driven Production Engineer with expertise in production planning, process optimization, and quality control. Achieved significant productivity enhancements and cost reductions through Lean Manufacturing principles, including 5S and Kaizen methodologies. Focused on delivering continuous improvement initiatives that maintain high-quality standards in high-volume production environments.

Production Quality Improvement - PU Defect Reduction, PU (Polyurethane) level found below specification during final inspection., Improper PU mixing ratio, Low temperature during PU application, Inadequate curing time., Standardize and monitor PU mixing ratio, Maintained required process temperature, Revised curing time as per SOP, Achieved PU levels within standard specification, Improved final product quality, Reduced rejection and rework

• Automated the Rebar Power Cutting Machine by designing and implementing an auto-loader system, transitioning the process from manual to automatic.
• Increased production output by 30% by eliminating manual handling delays and streamlining the feeding process.
• Optimized manpower utilization by 50% (reducing operator requirement from 2 personnel to 1) while maintaining higher safety and operational standards.
• Achieved an annual cost savings of ₹1,80,000 through reduced labor costs and improved machine efficiency.

• English
• Hindi

• Total Experience: 08 years 2 moths
• Marital Status: Married