TUSHAR K. JANBANDHU
Tumsar
Summary
Dynamic Production Executive with a proven track record at Asian Paints Ltd., excelling in resin processing and safety compliance. Skilled in equipment troubleshooting and workforce supervision, I implemented Kaizen methodologies that enhanced operational efficiency. Adept at managing complex production environments, I ensure adherence to ISO standards while fostering a culture of continuous improvement.
Overview
10
10
years of professional experience
1
1
Certification
Work History
Production Executive
Asian Paints Ltd.
Hyderabad
02.2019 - Current
- Managing resin processing operations, including alkyd, polyester, and acrylic.
- Led shop floor new product installations in coordination with R&D.
- Operating and troubleshooting utility systems: Thermopac, boiler, nitrogen plant, and cooling tower.
- Provided training on safety protocols, ensuring safety measures in the block.
- Conducted PEL batch trials, and ensured 100% RFT.
- Maintained ISO documentation and SAP process records.
- Acted as a 5S zone leader; implemented Kaizen, and continuous improvements.
- Coordinated monthly stocktaking, FIFO, and inventory management.
- Ensured process control compliance and quality standards.
- Reported to the department manager, handled a workforce of 45 to 50, including unionized staff.
- Implemented a digital SBT system and earned appreciation for continuous improvements.
- Completed the Blitz project to optimize process flow and improve equipment utilization for maintaining OEE.
- Troubleshot equipment issues to minimize downtime during operations.
- Ensured compliance with safety regulations while carrying out production processes.
- Produced and updated SOPs and related production documentation, including visual SOPs.
- Directed systems for maintaining employee discipline, managing safety and keeping up with housekeeping protocols.
HR Executive
Excel Controlinkage Pvt. Ltd.
Pune
08.2018 - 02.2019
- Company Overview: (via Yuva Shakti Foundation)
- Handled manpower of 100+ diploma and degree engineers.
- Managed recruitment, training programs, salary, and attendance.
- Ensured department-wise manpower availability.
- (via Yuva Shakti Foundation)
Diploma Engineer Trainee
Mahindra & Mahindra FES
Nagpur
05.2015 - 04.2018
- Led a team of 20 in daily production operations.
- Performed engine assembly, rework, and breakdown rectification.
- Followed SOPs, Control Plans, and conducted defect tracking.
- Participated in PQCDSM reviews and ORC meetings with RQA.
- Contributed to quality improvements and rejection reduction.
- Executed highest production in a shift, 185 engines.
- Involved in new model installation activities.
- Conducted process assessment for smooth implementation and operation.
Education
Bachelor of Engineering - Mechanical
Rashtrasant Tukdoji Maharaj University
NagpurPGDM - Supply Chain Management
Maharashtra Institute of Technology (MIT)
Pune08.2025
Certificate in Chemical Safety - Chemical safety, Industrial hygiene
Telangana Board
Hyderabad05-2025
Diploma in Mechanical Engineering -
MSBTE
Vivekanand Polytechnic 01.2015
HSC - Science
S.N. Mor College Tumsar
Tumsar M.S.01.2012
SSC -
Sawitri Memorial High School
Tumsar M.S.01.2010
Skills
- Resin processing: Alkyd, polyester, and acrylic
- Safety compliance and health regulations
- Equipment maintenance and troubleshooting
- Production data analysis
- Workforce supervision
- New product development
- Engine systems: 4DI, CRDI, and export engines
- SAP proficiency
- Kaizen methodology
- Process safety management (PSM)
- 5S implementation
- Statistical process control (SPC)
- Utility systems: Thermopac, boiler, and cooling tower
- ISO standards adherence
- Daily production management
- Finished goods logistics
- Raw material management
Certification
- Ergonomics, SPC, 5S, Integrated Management System
- Firefighting Training – Usha Enterprises, Mumbai
Accomplishments
- "Star of the Month" – Recognized for discipline and positive attitude at Asian Paints
- "Well Done Job – PSM" – For successful new product implementation
- Certificates of Appreciation – Leadership in Turbo Sub-Assembly at Mahindra
- Appreciation from Manager – Digital SBT implementation and consistent process improvements
Projects
Batch Cycle Time Reduction, Asian Paints Ltd. 5S & Safety Improvement: Free Pathway Project, Asian Paints Ltd. FLL & Hazardous Waste Reduction, Asian Paints Ltd. Effluent Reduction via Process Modification, Asian Paints Ltd. Blitz Project: Process optimization and equipment utilization for OEE, Asian Paints Ltd. Sub-Assembly Layout Optimization, Mahindra & Mahindra Hand Tool Design for Clip Orientation (Dhruv Model), Mahindra & Mahindra
Languages
- Hindi
- Marathi
- English
Personal Information
- Date of Birth: 06/05/95
- Nationality: Indian
Timeline
Production Executive
Asian Paints Ltd.
02.2019 - Current
HR Executive
Excel Controlinkage Pvt. Ltd.
08.2018 - 02.2019
Diploma Engineer Trainee
Mahindra & Mahindra FES
05.2015 - 04.2018
Bachelor of Engineering - Mechanical
Rashtrasant Tukdoji Maharaj University
PGDM - Supply Chain Management
Maharashtra Institute of Technology (MIT)
Certificate in Chemical Safety - Chemical safety, Industrial hygiene
Telangana Board
Diploma in Mechanical Engineering -
MSBTE
HSC - Science
S.N. Mor College Tumsar
SSC -
Sawitri Memorial High School
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