Tushar Mokal

Major Highlights:

· Executed maintenance, inspection, and overhaul activities for FCC PRT systems, Wet Gas Compressors and Steam Turbines.

· Led M&I activities for RGC Compressors, Turbines, and Atlas Copco Blowers in Aromatics, CFP LCO, and VGO plants.

· Planned and executed refinery shutdowns, turnarounds, and startup activities for FCC, Coker, Aromatics, and PP plants.

Key Responsibilities & Achievements

• Provided technical support for overhauling and maintenance of critical refinery rotating equipment including centrifugal pumps, reciprocating compressors, centrifugal compressors, turbines, fans, blowers, and cooling tower systems.

• Conducted Root Cause Analysis (RCA) for critical rotating equipment failures, improving equipment reliability and reducing recurring breakdowns.

• Developed maintenance procedures and technical guidelines for critical rotating equipment maintenance activities.

• Monitored online condition monitoring systems and MCMS parameters to ensure equipment reliability and operational efficiency.

• Planned and executed major shutdowns and turnarounds for refinery process units while ensuring compliance with safety and operational timelines.

• Planned and executed major shutdowns and turnarounds for refinery process units while ensuring compliance with safety and operational timelines.

• Coordinated maintenance planning, resource mobilization, and execution of major overhauls during scheduled shutdowns.

• Performed risk assessments and ensured adherence to refinery safety standards during routine and shutdown maintenance activities.

• Managed maintenance KPIs, equipment history records, and IMS documentation for mechanical maintenance operations.

• Supervised procurement activities, spare inventory management, vendor coordination, and material follow-up for maintenance execution.

• Executed online sealing and hot tapping jobs in hydrocarbon, steam, amine, and fire hydrant systems.

Utilized SAP-PM and SAP-MM modules for maintenance planning, scheduling, inventory control, and work order management.

Project & Commissioning Activities

· Executed equipment erection, commissioning, and startup activities for Dicamba and APR process plants.

· Commissioned Fire Hydrant Systems and pilot plants including Coal Pyrolysis, Red Mud, and Carbo-chlorination projects.

· Contributed to Condensate Recovery Project implementation and commissioning.

Key Responsibilities & Achievements

• Managed preventive and breakdown maintenance of rotating and static equipment including reactors, pumps, blowers, vacuum systems, heat exchangers, tanks, dryers, and cooling towers.

• Performed maintenance activities for PSA Nitrogen Plants and Fire Hydrant Pump House systems.

• Planned and supervised piping works, structural fabrication, insulation activities, and scaffolding execution.

• Generated preventive maintenance schedules and managed plant maintenance activities through SAP (Version 740) and Ramco ERP systems.

• Conducted internal and external inspections of process equipment, hydro testing, PSV calibration, and equipment integrity checks.

• Prepared spare parts requirements, purchase requisitions, technical evaluations, and vendor recommendations for maintenance materials.

• Maintained maintenance documentation including monthly reports, contractor billing records, and repair maintenance reports.