Summary
Overview
Work History
Education
Skills
Affiliations
Certification
Accomplishments
Languages
Timeline
Generic

Tushar Rana

Palampur, Himachal Pradesh

Summary

Forward-thinking professional with proven history of leadership, planning and problem solving. Adept collaboration with professional to accomplish demanding objectives, motivate staff, and organize resources. Systematic understanding of maintaining coverage for all operational needs.

Overview

8
8
years of professional experience
1
1
Certification

Work History

Assistant Manager

Minimalist
Jaipur
09.2023 - Current
  • Responsible for scheduling monthly and weekly Production planning.
  • Responsible for Production SAP.
  • Managed day-to-day operations including scheduling shifts, assigning tasks, monitoring progress.
  • Scheduled preventive maintenance programs for machines used in production lines.
  • Established and maintained quality control standards throughout the manufacturing process.
  • Monitored inventory levels of raw materials, supplies, finished goods, and tools.
  • Conducted regular safety inspections of factory equipment to identify potential hazards and risks.
  • Resolved any issues arising from machine breakdowns or delays in supply chain promptly.
  • Identified areas of improvement within existing processes or systems for increased efficiency.
  • Coordinated with engineering, purchasing, inventory control, and other departments to ensure that all operational requirements were met.
  • Analyzed production data to identify trends and areas for improvement.
  • Responsible for handling serum,moisturizer,surfactants process.
  • Take proper tech transfer of product from R&D team and deliver same to team.
  • Provided guidance and mentorship to junior members of the manufacturing team.
  • Oversaw production budget and approved expenditures to direct spending.

Production Executive

Nestle India LTD
Una, Himachal Pradesh
03.2020 - 09.2023
  • Responsible for handling noodle and Taste maker process.
  • Knowledge and experience of Changeover, CIP and Non-Routine works.
  • Responsible for implementing of Food Safety, ISO, Quality Management System,GMP, HACCP, CCP and 5S system in plant.
  • Experience in problem solving tools like RCA, CAPA, 5 why analysis,DMAIC,GSTD.
  • Execute production plans and adjust operational activities by situation assessment according to available information and resources for optimum production performance (manpower, material and machine).
  • Ensure work place safety and effective communication of Safety, Health and Environment to all team members. LOTO implementation etc.
  • Responsible for workers management more than 150+ at shop floor and train the team on manufacturing process, technology and standard operating procedures.
  • Responsible for AI of machines,QMS compliance and reduction in MCV losses
  • Implemented lean manufacturing techniques for reducing waste and improving operational efficiency.
  • Formulated strategies for efficient utilization of resources, materials, and personnel in the production process.

Production Executive

Perfetti van melle
Pantnagar, Uttarakhand
11.2018 - 03.2020
  • ·Responsible for Daily Production target and worked at reduce standard losses.
  • Handling both liquid filled candy and hard-boiled candy manufacturing process.
  • Working to Reduce the MCV losses (Material Consumption Variance) & Looking after the FCC (Factory Cost Control) works.
  • Worked with Project Team for Set up, Installation & Trials of all Equipment.
  • Control of manpower as per shift schedule.
  • Leading JISHU HOZEN team in primary and secondary packing.
  • Handling primary (Bosch) and secondary packing (Yamato and Ishida) packing machine.
  • Making PM schedule for primary packing machine.
  • Ensured compliance with safety regulations while carrying out production processes.
  • Implemented lean manufacturing techniques for reducing waste and improving operational efficiency.

Production Officer

Britannia Industries LTD
Pantnagar, Uttarakhand
06.2016 - 11.2018
  • Coordinated with other departments to resolve production issues in a timely manner.
  • Evaluated current methods against industry best practices for continual process improvement initiatives.
  • Ensured compliance with safety regulations and quality standards during the manufacturing process.
  • Prepared daily, weekly, and monthly reports summarizing production output data.
  • Handling manufacturing process of Biscuits and cakes
  • Provided technical support for operators when troubleshooting equipment malfunctions.
  • Smoothed facility operations between shifts by completing all required tasks and conveying changes to subsequent crews.

Education

B.Tech - Mechanical Engineering

Punjab Technical University
Ropar, Punjab
05-2016

Skills

  • Production Planning
  • SAP
  • DMAIC and SMED
  • Lockout and tagout procedures
  • RCA, CAPA,TPM,Kaizen,5s and 7 QC tools methodology
  • Process Improvement
  • CLIT and LLF procedures
  • Standard Operating Procedures
  • Productivity Improvement
  • Workforce Planning
  • Health and safety compliance
  • Quality assurance expertise
  • Lean Manufacturing

Affiliations

PROJECT PROFILE:

1. Reduce cake gross defective

IN CAKE DEPARTMENT AT BRITANNIA INDUSTRY, RUDRAPUR, UTTARAKHAND

2016-2017

DETAILS: In this project we reduce cake gross defective from 6% to 3% Where we collect many data from different station and achieve our target and with 6 sigma project

2. Noodle overfill reduction and rework generation

IN NESTLE INDIA LTD.

DETAILS: In this project we reduce noodle cake overfill from 4% to 2% by doing DMAIC project on lines

3. Line efficiency

IN PREFETTI VAN MELLE

DETAILS: In this project we increase line efficiency from 65% to 75% by implement more than 10 kaizen’s. Reduction in breakdown. Implement CIL activities.

Certification

  • Get certificate of appreciation for shift wise P.V.A Cake-May.
  • Get certificate of appreciation for new benchmark setting for cake defectives.
  • Get certificate for best project for rework reduction

Accomplishments

  • Delivered 99.8 percent Plan v/s actual in every month.
  • Stabilization of four two premium products in two months.
  • Proper stabilization of Jishu Hozen in secondary packing.
  • Awarded as best unit as compare to another unit in India

Languages

English
First Language
Hindi
Proficient (C2)
C2

Timeline

Assistant Manager

Minimalist
09.2023 - Current

Production Executive

Nestle India LTD
03.2020 - 09.2023

Production Executive

Perfetti van melle
11.2018 - 03.2020

Production Officer

Britannia Industries LTD
06.2016 - 11.2018

B.Tech - Mechanical Engineering

Punjab Technical University

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Tushar Rana