Tushar Shinde

• Provided end-to-end support for the implementation of Critical Manufacturing MES, including infrastructure setup such as carrier management, and PLC connectivity via Kepware.
• Actively supported the Digital Production System (DPS) Phase 1 and led the execution of DPS Phase 2, including commissioning, implementation testing, validation, and rollout.
• Managed vendor coordination, including evaluating technical proposals, monitoring project timelines, ensuring compliance with system requirements, and resolving vendor-side issues during DPS and MES deployments.
• Led a team of three automation engineers, overseeing task planning, shift-wise production support, and mentoring team members on MES integration and troubleshooting practices.
• Played a key role in equipment integration, enabling real-time data communication between MES, PLCs, and OPC UA/DA standards.
• Designed and maintained Kepware-based OPC architecture, enabling scalable and reliable PLC-to-MES connectivity.
• Provided post-implementation support for DPS, including incident handling, MES data validation, process monitoring, and continuous improvement.
• Attended a 3-month 'Critical Manufacturing MES Training & Certification Programme' organised by TDK, gaining in-depth knowledge of MES workflows, architecture, configuration, and deployment best practices.

Multi-Brand PLC communication and migration. Key Projects.

• Provided full product lifecycle support for Mitsubishi PLCs and GOT2000 HMIs, including A-Series, Q-Series, and iQ-R Series, covering system design, migration, commissioning, and maintenance.
• Delivered pre-sale and post-sale PLC technical support to Mitsubishi area offices and channel partners—assisting in solution design, technical clarification, and on-site troubleshooting.Supported key clients such as Bridgestone, Mahindra, and PARI with automation solution deployment, system validation, and long-term performance support.
• Designed and implemented MES architectures integrating Mitsubishi PLC/SCADA systems with MES tools, enabling data-driven manufacturing, and real-time process visibility.
• Conducted technical training programs, product demonstrations, and technical evaluations to enhance the knowledge base of customers and partners.
• Executed multi-protocol integration, including Profinet, CC-Link, Ethernet/IP, and OPC UA/DA, ensuring smooth communication and interoperability across different industrial platforms.
• Provided Ethernet/IP, Profinet, and DeviceNet communication support for Mitsubishi VFDs, servos, and Robots, ensuring seamless integration with third-party PLCs, such as Siemens and Rockwell.
• Tested and trained engineers on new Mitsubishi PLC modules across India, preparing sample programs to support quick adoption and deployment.
• Handled the revamping of Mitsubishi A-Series PLCs and GT1000 HMIs to advanced platforms at Bridgestone, improving system reliability, maintainability, and performance.
• Acted as a technical bridge between Mitsubishi Japan, India R&D, and Mitsubishi India engineers, providing critical support for PLC, HMI firmware, and hardware issues, and enabling faster resolution of customer challenges.

Key Projects

• Rockwell to Mitsubishi PLC hardware migrations, including BOM preparation, and programme conversion.
• Developed IO-Link, Profibus, and Profinet Function Blocks for Mitsubishi Q Series PLCs by studying and adapting Siemens IO-Link FBs, enhancing cross-platform compatibility and efficiency.
• Performed in-house Testing validation of FX5 Ethernet/IP communication with 20+ Mitsubishi-developed modular I/Os, 5 VFDs, and 3 PLCs prior to release, ensuring product stability and reliability in diverse industrial applications.
• BMS Project - POC (PLC and SCADA) programme development and commissioning project at site - Sify India.

• Visited client sites to understand pre-sales requirements, and propose automation solutions.
• Developed PLC and HMI programmes from scratch for a wide range of machines — from small standalone systems, to large-scale automated setups.
• Executed multiple projects involving VFDs and servo motion control, including motion sequencing, and precise positioning applications.
• Supported wiring, panel layout, and hardware selection during project planning and execution.
• Led the commissioning of automation projects, ensuring smooth integration and performance on site.
• Worked closely with cross-functional teams to deliver reliable, optimised industrial automation systems.
• Worked with OEMs in the pharma, packaging, and automotive industries.
• Led machine upgrades and ensured compliance with 21 CFR Part 11 (Sun Pharma project) using S7-1200 PLC and Proface HMI.
• Key Projects:
• Omron NJ motion-based candy-wrapping and packing machines.
• Omron NX PLC-Shrink Sleeve Applicator Curd Packing Machine.
• Compact Blister Packing Machine-Fuji Servo, WSZ PLC

• Installed and commissioned checkweighers, metal detectors, and X-ray machines from Anritsu (Japan).
• Supported clients like Cipla, Johnson & Johnson, ITC, Haldiram across India.