TUSHAR PANSARE
Dy. Manager R&D
Dombivali West,MH
Summary
Highly accomplished R&D professional with 19 years of experience in the agro-chemical industry, seeking to leverage expertise in technology implementation. Proven track record of developing cost-effective and commercially viable processes for agro-chemical technical and intermediates. Strong skills in cross-functional collaboration, process optimization, and ensuring compliance, with a focus on meeting timelines, cost, and capacity targets. Currently pursuing a Ph.D. to further enhance expertise in catalyst application for agrochemical synthesis.
Overview
20
20
years of professional experience
3
3
Languages
Work History
Dy. Manager
Indofil Industries ltd
08.2010 - Current
- Led process optimization initiatives that improved operational efficiency and reduced resource wastage across multiple departments.
- Fostered a culture of continuous improvement by mentoring junior staff and promoting best practices across the organization.
- Collaborated with external partners to enhance supply chain logistics, resulting in improved delivery times and customer satisfaction.
- Collaborated with cross-functional teams to drive business growth and achieve corporate objectives.
- Developed strong relationships with stakeholders to facilitate smooth communication and project completion.
- Managed cross-functional teams to ensure project milestones were met, resulting in successful product launches and enhanced collaboration.
- Developed and implemented strategic plans that aligned with organizational goals, driving long-term growth and market competitiveness.
- Facilitated training sessions for staff, improving skillsets and ensuring adherence to industry standards and safety regulations.
- Supervised day-to-day operations to meet performance, quality and service expectations.
Assistant research Officer
Gharada Chmicals Ltd
04.2007 - 07.2010
- Facilitated collaboration between R&D and manufacturing teams, resulting in a successful technology transfer that improved production scalability and reduced costs.
QC Officer
Cipla Ltd
07.2006 - 01.2007
- Worked as quality control officer in ANDA stability section.
R&D Chemist (apprentice)
Excel Ind. Ltd
08.2005 - 06.2006
- Worked as R&D chemist (apprentice) for process development, troubleshooting and plant support.
Education
M.Sc. - Organic Chemistry
06.2003 - 03.2005
Mumbai University
B.Sc. - Chemistry
06.2000 - 03.2003
Mumbai University
Ph. D. - Applications of catalysts in synthesis of agrochemical molecules and intermediates
06.2022 - Current
Skills
Process development: Directing the end-to-end development of novel and improved agro-chemical synthesis routes, focusing on optimization of reaction conditions, reagents, and purification methods Expertise in designing robust, high-yield, and high-purity processes suitable for industrial application, minimizing by-products, and ensuring product quality meets regulatory standards
Technology transfer: Spearheading the seamless transition of developed processes from R&D lab scale to pilot plant and finally to commercial manufacturing Skilled in creating comprehensive process documentation (TTD), training production personnel, and providing on-site technical support to ensure successful, reproducible, and compliant scale-up globally
Experimental validation: Designing and executing rigorous experimental protocols to confirm the reproducibility and stability of synthesized agro-chemicals and their manufacturing processes Utilizing advanced analytical techniques (HPLC, GC-IR etc) for precise characterization and data-driven decision-making, ensuring all results are scientifically sound and comply with specifications
Literature review: Conducting exhaustive and strategic reviews of scientific and patent literature to identify novel synthetic methodologies, assess technological feasibility, and ensure freedom-to-operate for new active ingredients and intermediates Applying insights to drive innovative process design, avoid pitfalls, and maintain a competitive edge in agro-chemical synthesis
Cost-effective processes: Championing process redesign and optimization to significantly reduce the overall manufacturing cost of agro-chemical products without compromising quality or safety Expertise in sourcing cheaper raw materials, minimizing solvent usage, reducing reaction steps, and improving energy efficiency, directly impacting the profitability margin
Manufacturing Strategy Implementation: Executing efficient manufacturing strategies for agrochemical production, focused on cost optimization and process efficiency
Contract Manufacturing Liaison: Serving as the primary interface between manufacturing partners including Strategic Sourcing, Supply Chain, Technology, and EHSQ, to ensure effective communication and alignment
Production Planning and Execution: Implementing production plans, managing technology transfer and scale-up activities, and ensuring timely product delivery
Timeline, Cost, and Capacity Management: Achieving project objectives within established timelines and budgetary constraints, while optimizing production capacity utilization
EHSQ Compliance Management: Ensuring adherence to Environmental, Health, Safety, and Quality standards and compliance with relevant regulatory requirements
Supply Concept Development: Collaborating with Supply Chain and Strategic Sourcing to develop and implement optimal supply chain strategies for active ingredients
References
Will be provided on request.
Reading, Travelling.
- I enjoy reading a wide variety of Marathi literature, including novels, short stories, and poetry. This hobby helps me improve my language skills and deepen my understanding of Marathi culture and storytelling. It provides a source of relaxation and intellectual engagement, keeping my mind sharp and imaginative.
- I frequently take long drives with family or friends to explore new places, landscapes, and small towns. This activity satisfies my curiosity and desire to discover different surroundings. It also helps me develop planning skills for trips and strengthens my interpersonal bonds.
Timeline
KBC North Maharashtra University - Ph. D., Applications of catalysts in synthesis of agrochemical molecules and intermediates
06.2022 - Current
Dy. Manager - Indofil Industries ltd
08.2010 - Current
Assistant research Officer - Gharada Chmicals Ltd
04.2007 - 07.2010
QC Officer - Cipla Ltd
07.2006 - 01.2007
R&D Chemist (apprentice) - Excel Ind. Ltd
08.2005 - 06.2006
Gogate-Jogalekar College - M.Sc., Organic Chemistry
06.2003 - 03.2005
MTES’s Sr. College - B.Sc., Chemistry
06.2000 - 03.2003