Udayakumar Durai

• Implemented quality control measures and continuous improvement initiatives to enhance the overall performance of piping systems throughout their lifecycle.
• Mentored junior engineers in best practices for piping design, fostering a culture of continuous learning and professional development within the team.
• Participated in design reviews for new construction, analyzing planned piping, conduits and engineering models.
• Optimized material selection processes for various projects by developing comprehensive databases of approved materials compatible with specific environments and applications.
• Contributed to successful project completions by coordinating closely with construction teams, providing on-site support as needed.

• Enhanced product quality by conducting thorough inspections and implementing corrective actions.
• Analyzed data from various sources to identify trends in product performance, proactively addressing potential issues before they escalated into critical problems.
• Established and maintained a culture of quality by promoting best practices in design, manufacturing, and testing activities.
• Reduced manufacturing defects through root cause analysis and process improvement initiatives.
• Improved overall production yield by addressing non-conformance issues in a timely manner.
• Facilitated internal audits to evaluate the effectiveness of quality management systems and identified areas for improvement.
• Maintained compliance with industry standards, ensuring high-quality products for customers consistently.

• Recorded daily events and activities in site diary to evaluate process and improve productivity.
• Coordinated with subcontractors ensuring their work met project specifications as well as monitored their progress towards completion deadlines.
• Reduced material waste through accurate estimation, procurement, and usage tracking of required resources.
• Managed on-site resources effectively, including personnel allocation, equipment utilization, and material storage to ensure smooth project progression with minimal downtime.
• Created work schedules and adjusted as needed to meet project deadlines and keep shifts properly staffed.
• Participated in design reviews for new construction, analyzing planned piping, conduits and engineering models.
• Created 2D drawings of planned piping structures and designs.
• Enhanced project delivery times by streamlining communication with multidisciplinary teams and implementing efficient workflow processes.
• Contributed to successful project completions by coordinating closely with construction teams, providing on-site support as needed.
• Monitored project progress closely, identifying potential issues early on and taking corrective action as needed to keep projects on track.

• Review of drawings, codes, specification, procedures, and customer QP documents.
• Involved in preparation of quality assurance plans, inspection documentation,
• Verification of the WPS, witnessing procedure qualification test and welder performance qualification tests.
• Monitoring the welding process, parameters, and electrodes with respect to the applicable WPS.Prepared, documented and executed detailed test plans, test cases and defect reports.
• Maintained electronic copies of records it to document completed inspections.
• Performed and coordinated inspections and determined quality assurance testing models of raw materials and finished products.
• Witnessing the hydro testing of the component to ensure weld soundness
• Final inspection of the components for visual and dimensional tolerances
• Managed on-site resources effectively, including personnel allocation, equipment utilization, and material storage to ensure smooth project progression with minimal downtime.

• Developed technical documentation to standardize engineering procedures, promoting consistency across projects.
• Oversaw installation and commissioning of machinery, ensuring compliance with both safety and operational standards.
• Performed pre-construction, quality and safety management, as well as constructability review, start-up and commissioning.

• Performed comprehensive quality control checks to ensure adherence to industry standards and client specifications.
• Developed collaborative relationships with clients, vendors, subcontractors, and team members for successful project outcomes.
• Negotiated favorable contracts with suppliers that resulted in significant cost savings without sacrificing quality or performance standards.
• Attended project planning meetings to coordinate mechanical system designs with structural and architecture teams, mitigate design conflicts, and coordinate delivery timelines.
• Applied mechanical problem solving skills to develop creative solutions for quality products.
• Tested newly installed systems, closely monitoring functionality and adherence to operating specifications.
• Drafted assemblies, models, and other technical drawings.

Ø Verification of raw material TC with codes and standards.

Ø Review of drawings, codes, specification, procedures, and customer QP documents.

Ø Involved in preparation of quality assurance plans, inspection documentation,

Ø Verification of the WPS, witnessing procedure qualification test and welder performance qualification tests.

Ø Monitoring the welding process, parameters, and electrodes with respect to the applicable WPS.

Ø Surveillance inspection like checking the use of pre-heat, inter pass and post heating temperatures in accordance with WPS, monitoring the welding sequence in order to control distortion.

Ø Effectively identify & ensure the critical parameters, dimensions that will be taken care during the fabrication.

Ø Troubleshoot welding problems, make recommendations for improvement and develop corrective

actions.

Ø Monitoring the SR cycle and verification of the SR chart.

Ø Directs and coordinates technical personnel in performing inspections to ensure worker’s compliance with established welding /quality procedures, restrictions and standards.

Ø Final inspection of the components for visual and dimensional tolerances.

Ø Witnessing the hydro testing of the component to ensure weld soundness.

Ø Coordinate with other departments in all interface activities related to inspection of fabricated items.

Ø Coordination of inspection activities with third party inspection agencies like Boiler inspectors (IB), LRA.,TPL, etc.,

Ø Preparation of internal quality control reports at various stages of the jobs.

Ø Handled the shop floor personnel tactfully to achieve planned targets.

• Self-motivated, with a strong sense of personal responsibility.
• Worked effectively in fast-paced environments.
• Skilled at working independently and collaboratively in a team environment.
• Proven ability to learn quickly and adapt to new situations.
• Excellent communication skills, both verbal and written.
• Adaptable and proficient in learning new concepts quickly and efficiently.

• Established a positive classroom environment by setting clear expectations and promoting mutual respect among students.
• Served as a liaison between parents/guardians and school administration, addressing concerns promptly while maintaining open lines of communication.
• Implemented effective classroom management strategies to maintain order during instructional time, creating an optimal learning environment for all students.
• Assisted in curriculum development, incorporating diverse perspectives and materials into course content.
• Utilized data-driven decision-making processes when adapting lesson plans or adjusting instructional methods based on student performance trends.

• Established strong working relationships with clients through exceptional communication skills, fostering trust and collaboration.
• Wrote, reviewed and edited technical document in accordance with template requirements.
• Developed positive working relationships with stakeholders to effectively coordinate work activities.
• Achieved successful project outcomes by maintaining accurate documentation and meeting strict deadlines.