Summary
Overview
Work History
Education
Technical Skills & Tools
Core Competencies
Certification
Accomplishments
Languages
Timeline
Generic

UJJWAL BHAMRE

Surat

Summary

  • A Quality Engineer with around 4 years of experience in Quality Assurance and Process Improvement, specializing in ISO 9001:2015 compliance and possessing good knowledge of ISO 13485:2016, FDA 21 CFR Part 820, and 21 CFR Part 11.
  • Proven track record in leading quality improvement projects, driving cost savings, enhancing operational efficiency, and reducing product defects across multiple plant operations.
  • Adept at identifying root causes of quality issues, implementing corrective actions, and delivering measurable results, including energy conservation and eliminating rejections.
  • Good in statistical analysis (e.g., Minitab, SPC) and skilled in cross-functional coordination, driving data-driven process improvements and successful implementation of process transformations that enhance operational efficiency and product quality.
  • An effective communicator with capability to think out of box & updated with current technological advances; possess analytical thinking and strong innovative & problem-solving capability.

Overview

6
6
years of professional experience
1
1
Certification

Work History

Engineer-Quality Department

Nordex India Manufacturing Pvt.Ltd
Chennai
07.2023 - Current
  • Conduct quality checks throughout the manufacturing process to ensure adherence to work/process instructions, identifying and addressing defects to maintain high-quality standards.
  • Ensure product excellence by leading rigorous quality checks, aligning with ISO 9001:2015 standards.
  • Oversee the collection, analysis, and interpretation of quality related data from various systems and processes involving use of statistical tools and techniques to identify trends, patterns, and opportunities for improvement.
  • Collaborate with cross-functional teams (CFT) to identify and resolve quality issues, proposing solutions to enhance overall product quality.
  • Utilize problem-solving tools, such as 8D techniques, to identify root causes of issues and preparing CAPA.
  • Lead internal audits as per company policies, issuing non-conformances, verifying corrective actions, and ensuring continuous improvement based on audit results.
  • Ensuring CAPA compliance and conducting training.
  • Initiate and oversee quality improvement projects, applying Six Sigma and DMAIC methodologies to achieve measurable enhancements.
  • Performing an inspection to verify the compliance of production processes with established procedural standards to improve the reliability of the product/process.
  • Preparing and presenting CAPA reports.

Engineer-Quality and Outbound Logistics

LM Wind Power Blades (I) Pvt. Ltd.
Halol
03.2021 - 07.2023
  • Coordinated with suppliers on process improvement initiatives, ensuring consistent product quality and compliance with customer requirements..
  • Demonstrated comprehensive understanding of QA fundamentals to ensure adherence to quality standards and drive process improvement initiatives
  • Played a key role in change management related to quality systems which includes assessing the impact of changes, ensuring stakeholders are trained, and maintaining continuity in quality standards.
  • Collaborated with global teams and cross-functional plant teams to drive process improvement(In Blade Components).
  • Applied strong communication skills to effectively convey technical information through written reports and presentations.
  • Maintaining close coordination with customers, addressing issues like claims and delivering customer centric solution.
  • Prepared and presented project reports to senior management, ensuring clarity on project milestones, outcomes, and areas for improvement.
  • Servered as the primary contact for continuous improvement initiatives and exploring opportunities for process optimization.

Engineer- Quality

New Life Steel Structure Pvt. Ltd.
Palghar
09.2020 - 12.2020

Intern-Production and Quality

Prabha Steel Industries Pvt. Ltd.
Vadodara
05.2019 - 06.2019

Education

Bachelor of Engineering - Mechanical

The Maharaja Sayajirao University
Baroda
10-2020

Diploma in Engineering - Mechanical

Gujarat Technological University
Gujarat
01.2017

Technical Skills & Tools

  • ISO 9001:2015 Compliance and Lead Auditing(TUV SUD Certified)
  • Integrated Management Systems (ISO 9001:2015, ISO 14001:2015, ISO 45001:2018)
  • Good Knowledge of Medical Device Regulation Compliances
  • Good Knowledge of ISO 13485:2016, FDA 21 CFR Part 820, and 21 CFR Part 11
  • Problem-Solving Methodologies (8D, Root Cause Analysis, Ishikawa)
  • Statistical Tools Analysis (Minitab, SPC)
  • Process Improvement and Optimization (Lean Six Sigma, DMAIC)
  • Good at Microsoft Office Suite (Excel, Word, PowerPoint, Outlook), with advanced Excel skills
  • Axapta 2012 and Power BI (Data Visualization and Business Intelligence) expertise

Core Competencies

  • Process Optimization: Driving continuous improvement through Lean Six Sigma & root cause analysis.
  • Cross-Functional Collaboration: Collaborating with teams to resolve quality issues and implement process improvements.
  • Quality Assurance & Process Optimization: Ensuring ISO compliance, driving quality improvements, and optimizing operational efficiency through data-driven analysis and problem-solving.

Certification

  • Certified ISO 9001:2015 QMS Lead Auditor
  • Certified in IMS (ISO 9001:2015, ISO 14001:2015, ISO 45001:2018)
  • Certified Lean Six Sigma Executive- Green Belt
  • Essentials of MiniTab Software
  • Microsoft Power BI Desktop for Business Intelligence
  • Failure Modes and Effects Analysis Certification
  • Certified in Basics of Total Quality Management from TATA STEEL

Accomplishments

  • Achieved a Defect reduction of 10% (from 44% to 34%) of Wind blade shell within brief period of time through targeted process improvements.
  • Improved Single Item Approval FTR from 12% to 19% in reference to Wind blade shell, ensuring higher product quality and reduced rework by enhancing the approval process and cross-functional collaboration.
  • Improved FPY from 85% to 88%, driving a 3% increase in production quality, through effective collaboration with cross-functional teams to identify root causes and implement process improvements.
  • Developed and executed process improvement strategies that led to cost savings of $0.766K per blade through waste reduction and optimized resource utilization.
  • Received recognition through an Impact Award for demonstrating exceptional project management skills in implementing a project for a completely new blade(LM76.5P-Epoxy) within a constrained timeline.
  • Conferred with Impact Award (Bravo Award) by India Ops Head for team collaboration: - Highest ever dispatches across all the plants in a single month and thus resulted in Rev Rec of Approx. $32.15Mn for Plant (333 blades dispatches in a single month— DEC’21)

Languages

Marathi
First Language
English
Upper Intermediate (B2)
B2
Hindi
Intermediate (B1)
B1
Gujarati
Intermediate (B1)
B1

Timeline

Engineer-Quality Department

Nordex India Manufacturing Pvt.Ltd
07.2023 - Current

Engineer-Quality and Outbound Logistics

LM Wind Power Blades (I) Pvt. Ltd.
03.2021 - 07.2023

Engineer- Quality

New Life Steel Structure Pvt. Ltd.
09.2020 - 12.2020

Intern-Production and Quality

Prabha Steel Industries Pvt. Ltd.
05.2019 - 06.2019

Bachelor of Engineering - Mechanical

The Maharaja Sayajirao University

Diploma in Engineering - Mechanical

Gujarat Technological University
UJJWAL BHAMRE