Umesh Kumar Maurya
Gorakhpur
Summary
To build a professional career by working with motivated and dedicated people in a very competitive and structured organizational environment.
Overview
7
7
years of professional experience
Work History
SHIFT INCHRAGE (PRODUCTION SUPERVISOR)
FAURECIA EMISSION CONTROL TECHNOLOGY
04.2018 - Current
- Handling the manpower and proper utilization of manpower as per skill
- Daily Start up Meeting with GAP Leaders & operators at start of shift
- (safety PPE, LOTO)
- Plan the production as per PDP & execute in every GAP model wise
- SOP preparation of new project & layout design
- Prepare standardized documents & update as per process change & improvement
- Daily achieving the DLE & TRS as per given target
- Ensuring all processes run as per SWCT, SWC & Work instruction
- Skill matrix preparation & define the multiskilling plan of operator
- Helping the GAP leader during model changeover
- Ensure the shop floor 5s as per layout & all areas having identification
- Daily cross verification of OK first piece, HSE, TPM, Tally sheet & Change over tracking sheet
- Prepare the GAP leader Development guide & linkage to routine
- Weekly review of GAP leader routine & define the action plan in weak areas
- Preparation of 4M at the time of any changes in existing process
- DLE improvement through DLE workshop & Hoshin workshop
- Hourly verification of part board & define the action of loss production
- Daily cross verification of every GAP board & Check KPI tracking sheet
- Raise the alert above 20 min stoppages of line
- Take SW audit in Mlean & fill daily activity in Mlean
- Follow the Andon process as per define escalation matrix
- Self-update the routine & give the action plan on pending activity
- Every month give 2 improvement ideas on SQPC
- Cycle time reduction & line balancing
- Daily tracking the 8QB document on line & open the FAST as per reference from tally sheet
- Daily Pokayoke cross verification on any one GAP
- Daily KPI updated in dashboard
- (E TOP5)
- DLE, TRS & OEE updated in dashboard
- Policies & documentation visualization on shop floor
- Updated the work instruction as per control plan
- TPM open/close tag data monitoring & take action on repeated tags
- Daily 5S audit is completed & actions are followed up in a timely manner
- Welding process validation & update WPS as per record
- Mechanical Engineer with 7.5 years of experience in Assembly Production, Quality, Engineering & Lean manufacturing
- (MIG, TIG & Spot Welding)
Education
BE Mechanical -
RGPV BHOPAL
06.2024
Diploma Mechanical - undefined
ENGG COLLEGE UPBTE LKO
07.2016
Skills
- Manpower Handling
- 8QB
- Safety Fundamentals
- Standardized Work
- Faurecia Excellence System (FES)
- Robotic
- PLC
- Robot Programming
- TPM Implementation
- KATA QRCI Problem Solving Technology
- 8D Analysis
- Line Balancing
- Routine
- FAST
- 5s
- Mlean
Accomplishments
- Cycle time reduction on FCA line from 161 to 138 sec. (Rewards 10k)
- Man of the month for best kaizen implementation on customer complaints.
- Change over time reduction through SMED workshop.
Languages
English
Hindi
Marathi
Timeline
SHIFT INCHRAGE (PRODUCTION SUPERVISOR)
FAURECIA EMISSION CONTROL TECHNOLOGY
04.2018 - Current
Diploma Mechanical - undefined
ENGG COLLEGE UPBTE LKO
BE Mechanical -
RGPV BHOPAL
Personal Information
- Date of Birth: 12/04/96
- Marital Status: Married
Similar Profiles
Russell WhiteRussell White
Maintenance Technician at Faurecia Emissions Control TechnologiesMaintenance Technician at Faurecia Emissions Control Technologies
Justin SkibaJustin Skiba
Robot Technician at Faurecia Emissions Control TechnologiesRobot Technician at Faurecia Emissions Control Technologies
Abhay BawaAbhay Bawa
Welder Machine Operator at Faurecia Emissions Control TechnologiesWelder Machine Operator at Faurecia Emissions Control Technologies