Umesh Kumar Maurya
Gorakhpur
Summary
To build a professional career by working with motivated and dedicated people in a very competitive and structured organizational environment.
Overview
7
7
years of professional experience
Work History
SHIFT INCHRAGE (PRODUCTION SUPERVISOR)
FAURECIA EMISSION CONTROL TECHNOLOGY
04.2018 - Current
- Handling the manpower and proper utilization of manpower as per skill
- Daily Start up Meeting with GAP Leaders & operators at start of shift
- (safety PPE, LOTO)
- Plan the production as per PDP & execute in every GAP model wise
- SOP preparation of new project & layout design
- Prepare standardized documents & update as per process change & improvement
- Daily achieving the DLE & TRS as per given target
- Ensuring all processes run as per SWCT, SWC & Work instruction
- Skill matrix preparation & define the multiskilling plan of operator
- Helping the GAP leader during model changeover
- Ensure the shop floor 5s as per layout & all areas having identification
- Daily cross verification of OK first piece, HSE, TPM, Tally sheet & Change over tracking sheet
- Prepare the GAP leader Development guide & linkage to routine
- Weekly review of GAP leader routine & define the action plan in weak areas
- Preparation of 4M at the time of any changes in existing process
- DLE improvement through DLE workshop & Hoshin workshop
- Hourly verification of part board & define the action of loss production
- Daily cross verification of every GAP board & Check KPI tracking sheet
- Raise the alert above 20 min stoppages of line
- Take SW audit in Mlean & fill daily activity in Mlean
- Follow the Andon process as per define escalation matrix
- Self-update the routine & give the action plan on pending activity
- Every month give 2 improvement ideas on SQPC
- Cycle time reduction & line balancing
- Daily tracking the 8QB document on line & open the FAST as per reference from tally sheet
- Daily Pokayoke cross verification on any one GAP
- Daily KPI updated in dashboard
- (E TOP5)
- DLE, TRS & OEE updated in dashboard
- Policies & documentation visualization on shop floor
- Updated the work instruction as per control plan
- TPM open/close tag data monitoring & take action on repeated tags
- Daily 5S audit is completed & actions are followed up in a timely manner
- Welding process validation & update WPS as per record
- Mechanical Engineer with 7.5 years of experience in Assembly Production, Quality, Engineering & Lean manufacturing
- (MIG, TIG & Spot Welding)
Education
BE Mechanical -
RGPV BHOPAL
06.2024
Diploma Mechanical - undefined
ENGG COLLEGE UPBTE LKO
07.2016
Skills
- Manpower Handling
- 8QB
- Safety Fundamentals
- Standardized Work
- Faurecia Excellence System (FES)
- Robotic
- PLC
- Robot Programming
- TPM Implementation
- KATA QRCI Problem Solving Technology
- 8D Analysis
- Line Balancing
- Routine
- FAST
- 5s
- Mlean
Accomplishments
- Cycle time reduction on FCA line from 161 to 138 sec. (Rewards 10k)
- Man of the month for best kaizen implementation on customer complaints.
- Change over time reduction through SMED workshop.
Languages
English
Hindi
Marathi
Timeline
SHIFT INCHRAGE (PRODUCTION SUPERVISOR)
FAURECIA EMISSION CONTROL TECHNOLOGY
04.2018 - Current
Diploma Mechanical - undefined
ENGG COLLEGE UPBTE LKO
BE Mechanical -
RGPV BHOPAL
Personal Information
- Date of Birth: 12/04/96
- Marital Status: Married