Usama Rizwan Khan
Ratnagiri
Summary
Results-driven Mechanical Design Engineer specializing in SolidWorks CAD, GD&T (ASME Y14.5), and producing high-quality technical drawings. Achieved an industry-leading error rate of one error per 200 parts while consistently meeting deadlines over three years. Proven expertise in automating engineering processes and facilitating effective knowledge sharing, with a successful track record of training and enabling new engineers to excel. Committed to driving innovation and efficiency within engineering teams to achieve optimal project outcomes.
Overview
3
3
years of professional experience
1
1
Certification
Work History
Mechanical Design Engineer
Tata Consultancy Services
10.2022 - Current
- Created, reviewed, and analyzed high-complexity CAD designs using SolidWorks and advanced GD&T, achieving a design error rate of just 1 error per 200 parts (company target met).
- Maintained 100% on-time project delivery record for 3 years.
- Worked extensively on separable and inseparable assemblies, harness and cable assemblies, mold designs, casting designs, welding standards, ASTM material standards, and sheet metal parts specifically for semiconductor manufacturing machines.
- Utilized software tools including SolidWorks, AutoCAD, UG/NX, and Teamcenter for design and workflow management.
- Automated data validation in Excel, reducing weekly manual filtering work by 20–30 minutes and eliminating date mismatch errors.
- Organized weekly knowledge sharing sessions for the team and managed quarterly performance metrics reporting and presentations to clients.
- Instituted a peer feedback and recognition system (Google forms and awards) for continuous improvement.
- Trained and mentored 2 new hires, both now consistently delivering to client standards.
- Recognized with 4 On-the-Spot Awards by Tata Consultancy Services management for exceptional client support and proactive work on high-impact client requests (e.g., data collection process trials).
Education
Bachelor of Engineering - Mechanical Engineering
Finolex Academy of Management And Technology
Ratnagiri, India03-2022
Diploma - Mechanical Engineering
Government Polytechnic Ratnagiri
Ratnagiri, India03-2018
SSC - Middle School Education
M.S Naik English Medium High School
Ratnagiri, India03-2015
Skills
- AutoCAD
- SolidWorks
- Engineering Drawing
- GD&T (ASME Y145)
- Excel (macros, automation)
- Basic Python
- Siemens NX
- Siemens Teamcenter
- Manufacturing standards
- ASTM standards
- Design review
- Drafting
Certification
- SolidWorks Associate (CSWA) – Udemy
- HVAC - Complete HAP course with QA & Design Tricks – Udemy
- Dimensional Management on ASME Y14.5
- Password Cracking using Hashcat
- Industrial Harness Design Process
- Design of F1 Mercedes Steering System (BITE 21)
- Basic Python for Data Science
Languages
English
Hindi
Marathi
Urdu (Proficient in reading, writing, and speaking professionally)
Timeline
Mechanical Design Engineer
Tata Consultancy Services
10.2022 - Current
Bachelor of Engineering - Mechanical Engineering
Finolex Academy of Management And Technology
Diploma - Mechanical Engineering
Government Polytechnic Ratnagiri
SSC - Middle School Education
M.S Naik English Medium High School
Extracurricular Activities
National Service Scheme (NSS) volunteer (2 years) ISHRAE Thane Chapter volunteer (2019–2021) MESA Coordinator, FAMT (2019)
Publications
- Identification and Analysis of barriers in implementation of Six Sigma in Indian industries: https://ijsrem.com/download/ranking-of-identified-barriers-in-implementation-of-six-sigma-in-indian-industries/
- Changing Technology and Rural Development 2022 Proceedings: https://drive.google.com/file/d/16xJbZbltoqm1fo4lIYgFgwzE3SOol86k/view?usp=sharing
Portfolio
See LinkedIn profile for detailed project portfolio and CAD samples.
Hobbies and Interests
Football, Online Gaming, Reading Novels, Photography