SOILDWORKS ,CREO,AUTOCAD,FUSSION 360,ANSYS
Utsav Verma
MECHANICAL DESIGN ENGINEER
New Delhi
Summary
Result Oriented engineering professional with 6.5+ year of experience in Drone industry& Oil & Gas industry . Having rich & hands on experience on Product development. Creative and innovative prospect determined to bring ideas to life through cutting-edge technology and design techniques. Team player with strong problem-solving skills to contribute effectively to projects and teams. Considers unique and unconventional solutions to deliver exceptional results.
Overview
6
6
years of professional experience
5
5
years of post-secondary education
Work History
Assistant Manager-DESIGN
DCM Shriram Defence
08.2024 - Current
- Led the design, development, and validation of the Kamet base drone model in the 2 kg category, engineered for ISR and GPS-denied operations.
- Directed structural design with a focus on lightweight materials, vibration mitigation, and cost-optimized manufacturing.
- Successfully completed 70+ hours of flight testing, validating frame performance, stability, and airworthiness.
- Supervised manufacturing drawing creation in compliance with GD&T standards and managed vendor development for production readiness.
- Conducted regular design reviews, and led DFMEA (Design Failure Mode and Effects Analysis) and FMEA sessions to proactively identify and mitigate design and manufacturing risks.
- Resolved critical vibration issues and ensured market readiness of the Kamet frame through structural refinements and full quality control validation.
- Created high-quality 3D renderings for stakeholder visualization and technical documentation.
- Designed and validated the Kamet GPS-denied model, including static structural and modal analysis using multiple materials and tube configurations.
- Conducted natural frequency optimization to improve dynamic stability in signal-degraded environments.
- Led R&D on frame configuration and material selection for logistics and 6 kg drone platforms, including detailed system and frame cost sheets.
- Currently leading development of 6 kg to 10 kg drone platforms for multirole operations, including payload delivery, surveillance, and precision mapping.
Design Engineer
NeoSky India Ltd
03.2022 - Current
- Expertise in successful development of Drone design for 600 GM (foldable drone)& 1200 GM(Fixed arm drone) for Consumer Drone & Surveillance use case
- Developed detailed mechanical designs for Fixed Arm Drone & Foldable Drone by utilizing CAD software such as SolidWorks ensuring adherence to industry standards and client specifications.
- Design kamikaze drone
- Currently working on agriculture drone
- Conducted comprehensive feasibility studies and analysis to determine mechanical viability and performance of proposed designs, optimizing for faces including cost, manufacturability, and functionality.
- Collaborated with cross-functional teams including Avionics, and manufacturing experts to integrate mechanical components seamlessly into overall product architecture, fostering efficient design iterations and timely project completion.
- Generated detailed engineering documentation including 2D drawings, GD&T specifications, and Bill of Materials (BOM), ensuring accuracy and compliance with regulatory standards.
- Utilized Finite Element Analysis (FEA) tools to simulate and validate mechanical designs, identifying potential failure points and optimizing structural integrity to meet safety requirements(Basic structure analysis, model analysis & many more)
- Contributed to continuous improvement initiatives by implementing Design for Manufacturing (DFM) and Design for Assembly (DFA) principles, streamlining production processes and reducing time-to-market.
- Also done prototyping of drone and fitment analysis of 3D Printing parts
- Designed SOP for assemblies for various drone & RC.
- Also participated in integration of drone for structural aspects and electronics aspects also.
- Here I Designed many products for consumer use case like GCS for Drone, Spring hinges , fixtures for testing
- Also done some coordination project on reverse engineering (3D scanning).
Sr. Design Engineer
Rig World Multi Service PVT Ltd
06.2020 - 03.2022
- Enhanced product design efficiency by streamlining design process and implementing advanced CAD software.
- Initiated regular progress reports meetings with clients; enhancing communication channels which led to improved customer satisfaction ratings.
- Conducted thorough design reviews to identify potential issues and propose effective solutions early in development process.
- Designed many production tools for oil & industry like BOP(Blow out precentor device). This device is used to control low pressure and high pressure gases.
- Analyzed and interpreted customer requirements to develop engineering solutions.
- Performed complex calculations to analyze and optimize engineering processes.
- Prepare detail BOM from mechanical aspects
- Started my career of mechanical analysis in this company
- Worked on NPD
Design Engineer
Rigworld Multiservice Pvt Ltd
06.2019 - 06.2020
- Conducted extensive research on materials and components to select the most suitable options for each project.
- Successfully met challenging client requirements by developing tailored engineering solutions that exceeded expectations.
- Contributed to development of new company-wide design standards, improving overall consistency and quality across all projects.
- Here I started designing of drone air frame project and selection of propulsion system for drone.
- Also gain knowledge of material to how to select suitable material for product
- Drafted documentation detailing design requirements and technical specifications.
- Project are written below :-
- Mud Tank
- Agitator
- Rig elevator for pipe holding
- Mud Pump Piston
Education
BE - Mechanical Engineering
Acropolis Technical Campus
06.2015 - 06.2019
12 Th - PCM
Shri Gujrati Samaj English Medium School
03.2014 - 03.2015
Skills
Design Verification
2D and 3D modeling
Prototype Development
Product Development
Mechanical Drawing
Structural analysis
Software
PROJECTS
1-Design the mechanical drop system for FPV Drone for 5inh and 7 inch FPV frame it can be in both frame . It is designed in such way that it can completable in both frame
2-Working on more design for more drop system so it can fit in all drone by using some attachment
3-Working on the 600gram drone frame for isr purpose
Timeline
Assistant Manager-DESIGN
DCM Shriram Defence
08.2024 - Current
Design Engineer
NeoSky India Ltd
03.2022 - Current
Sr. Design Engineer
Rig World Multi Service PVT Ltd
06.2020 - 03.2022
Design Engineer
Rigworld Multiservice Pvt Ltd
06.2019 - 06.2020
BE - Mechanical Engineering
Acropolis Technical Campus
06.2015 - 06.2019
12 Th - PCM
Shri Gujrati Samaj English Medium School
03.2014 - 03.2015