Uttam Kumar Choudhary

Maintenance responsibilities:

• Responsible for the planning, safety of workman and Machinery
• Execution of Daily and Weekly maintenance of Post clinkerisation section and Raw Material Handling Section
• To check and daily health of the equipment in Post clinkerisation
• To arrange for the Overhauling and repair of the equipment
• To interact with the department personnel for proper maintenance and to Impart smooth working of section
• To observe the safety on top priority to avoid accidents and harm either to machinery or workman
• Spare Planning and procurement
• Daily/Weekly/Monthly inspection of grinding section/Raw material section all equipment and acts accordingly
• To make RCA of machineries in Minor/Major Breakdowns
• Planning of Critical Spare management.

Highlights Maintenance: -

• Maintenance of conveying equipment belt conveyors VGTU
• Reversible 2nos of 3.9Km long steel cord.
• Maintenance of ship loader Make FAM/FLS Overhauling of Chain Bucket elevator/Belt bucket elevators work.
• Make Beuemer/Enexco/Amund. Air slides, Rotary feeder, Bag filters and blowers maintenance.
• All Major/Minor Breakdowns shutdowns work.
• Motor alignment, pump and compressor root blowers.Maintenance of Stacker for coal and limestone unloading.
• Maintenance of Limestone/coal Unloading and feeding circuit.

Skills:

• Execution of job as per proactive plan.
• Managing line up between Manpower-Resource.
• Designed and analyzed mechanical systems and mechanisms.
• Work Pressure handling 5S rules application.
• Checked design compliance with product specifications and standards requirements.
• Kaizen Implementation
• Online PTW/WTI/SBO
• Recommended design modifications to eliminate machine and system malfunctions
• Conducted root cause analyses for recurring issues, leading to long-term solutions that prevented future occurrences
• Checked design compliance with product specifications and standards requirements
• Enhanced product efficiency by redesigning mechanical components and optimizing manufacturing processes
• Identified areas of potential risk during project planning phases, implementing mitigation strategies to minimize negative impacts
• Mentored junior engineers, providing guidance on design principles and best practices for successful project outcomes
• Reduced maintenance costs by developing predictive maintenance programs for critical equipment assets

• Improved team productivity by providing technical guidance and mentoring junior engineers.
• Established strong working relationships with clients through exceptional communication skills, fostering trust and collaboration.
• Achieved successful project outcomes by maintaining accurate documentation and meeting strict deadlines.
• Developed positive working relationships with stakeholders to effectively coordinate work activities.
• Performed preventative maintenance to keep tools and equipment functional.
• Prepared action plans for problematic processes and assets.

Maintenance responsibilities:

• Responsible for the planning, safety of workman and Machinery, Execution of Daily and Weekly maintenance of Grinding section and Raw Material Handling Section.
• To check and daily health of the equipment in Mill section/Raw Material Section.
• Identifying areas of quality failures and take steps to rectify the system.
• Planning of Critical Spare management, Identification of 2yrs spare, manpower, maintenance strategy, budgeting of maintenance expenses like tools and tackles.

Highlights Maintenance: -

• Maintenance of conveying equipment belt conveyors VGTU weighfeedrs.
• Overhauling of Hydraulic Roller press RPZ-16-170x180 KHD. Chain Bucket elevator/Belt bucket elevators work. Make Beuemer/Enexco.
• Static/Dynamic separator rotors/vanes bearings maintenance work. All Major/Minor Breakdowns shutdowns work.
• Maintenance of Side scrapper reclaimer R0-64 for slag feeding.
• Coal mill Ball race mill and all hydraulics, co2 purging maintenance.
• Maintenance of HAG (Hot air generator) for slag and clinker grinding.

• Provided technical assistance to staff when needed.
• Assisted in development, design and execution of projects.
• Streamlined workflow processes through effective management of resources, materials, and labor allocations.
• Increased overall project safety by enforcing company policies and adhering to industry regulations.

Maintenance responsibilities:

• Responsible for the planning , safety of workman and Machinery, Execution of Daily and Weekly maintenance of Grinding section and Packing section.
• To check and daily health of the equipment in Mill section/Raw Material Section/Packing plant section.
• To arrange for the Overhauling and repair of the equipment.
• Spare Planning and procurement.

Highlights Maintenance:-

• Maintenance of conveying equipment belt conveyors VGTU weighfeedrs.
• Overhauling of Hydraulic Roller press HRP C 2.0 Make FLS Smidth
• Cement mill single/double chamber maintenance work Girth gear Grease spray and lubrication work.
• Air slides, Rotary feeder, Bag filters, Fans/ Blowers maintenance work.
• Maintenance of mill feed head discharge head diaphragm/Liners maintenance work.
• Maintenance of roto packer 12 spout.

Skills:

• Proactive Strategic
• Planner Manpower management Technical Planning.
• Supported senior engineers with detailed design drawings, calculations, and analysis for various engineering projects.
• Assisted in the development of technical specifications for engineering projects, ensuring accuracy and adherence to established guidelines.

• Checked technical designs and drawings for adherence to standards.
• Coordinated with subcontractors ensuring their work met project specifications as well as monitored their progress towards completion deadlines.
• Managed on-site resources effectively, including personnel allocation, equipment utilization, and material storage to ensure smooth project progression with minimal downtime.
• Created work schedules and adjusted as needed to meet project deadlines and keep shifts properly staffed.
• Managed subcontractors to ensure compliance with project specifications and timelines.
• Contributed to successful project completions by consistently meeting or exceeding deadlines through diligent time management practices.
• Provided regular progress reports to clients, maintaining transparency and fostering strong working relationships.
• Ensured thorough documentation throughout the entire duration of projects — from initial scoping stages until final closeout procedures — which helped streamline audit preparations significantly.

Project Execution:-

• Successfully Erection and commissioning of Clinker silo Saurashtra cement Limited(Hathi Cement)
• Erection and commissioning of FLS separators.
• Kiln thrust bearing installation.
• DPC erection and commissioning.
• Conveyors and elevators installation.
• Installation of roto packers and TLM.
• Erection and commissioning of Hydraulic truck tipplers.

Skill used:-

• Execution and planning
• Dealing with client and engineer.
• Manpower management Technical planning
• Troubleshooting errors during commissioning.
• BOM/BOQ/BAR CHART

• Analyzed, troubleshot and diagnosed problems and provided prompt repair and solutions.
• Engaged in first-level support for customers requiring routine support and troubleshooting.
• Enhanced customer satisfaction by promptly addressing service requests and providing technical solutions.
• Tested and checked performance of hardware and software programs.
• Improved system efficiency with thorough troubleshooting and root cause analysis of technical issues.
• Analyzed and evaluated performance and optimized efficiency.
• Installed, configured and tested equipment on specialized platforms.

Project Execution:-

• Successfully Erection commissioned Hydraulic Truck Unloaders.
• Truck unloaders of various capacities 100MT/80MT/70MT/60MT/50MT/30MT.
• Successfully done modification work on HTU. Unloading Capacity increased according to client need(onsite)
• Erection and Commissioned of Boom Scrappers/Hydraulic lift.
• Power pack installation of various capacities. 50HP/60HP Motors Solenoid valves(NG-22/NG-10) Master solenoid valves (Rexorth/Yukeen).
• Installation of Telescopic Double acting/single acting cylinders. Layout, Bending and installation of hydraulic and lubrication Pipelines. Acid-Pickling, Radiography testing of Pipeline.