Product Preparation - New Product Introduction
- New Product creation in system for customer ordering
- BOM analysis for new project, to check accuracy
- Manufacturing BOM creation in SAP, co-ordination with IT & Finance for material master creation and costing release
- Co-ordination with Vénissieux team for order/BOM related issues
Production Preparation - Production line readiness
- Production Preparation for new orders (new BOMs) in MES : Assigning stations, Operation Code, SOP and Work Instruction for engine assembly, painting and testing.
- Kitting and Sequencing configuration : Part configuration for engine assembly as per customer requirement (BOM)
- VDA-CDA/ GASS data configuration : Part configuration in MES for capturing traceability
DCN (Design Change Note) implementation for all projects
- Co-ordination with Vénissieux team for new engine hardware & software DCN releases
- Analyze DCN impacts (DCN impacting engine or vehicle, impacting engine projects, no.& qty. of impacted parts)
- Co-ordination with Product Design for DCN modification for any wrong structuring or missing parts.
- Co-ordination with CFT for DCN implementation on assembly line (old part stock, availability of new parts, PPAP completion & new part introduction date) and communicating with Vénissieux team for DCN time setting in Volvo systems (EXOS & DIS) to have BOMs updated with new part number
Project Management
- Managed project for development of Biofuel compatibility for diesel engine (at initial stage)
- Worked with global team on BOM identification
- Managed spare engine project for all platforms - Process developed for managing spare engine on assembly line
- Co-ordination with Cross functional team for identifying spare engine on line, modifying engine assembly, testing, painting process and caps development
- Product and Production preparation
Achievements
- Successfully built and implemented, spare engines and DCNs on assembly line
- BOM accuracy and solving documentation errors with PD
- Improvements in SAP & MES for BOM creation and Production Preparation activities to reduce creation time and eliminating frequent issues
- Good understanding of different system – KOLA, EXOS, MES, SAP, COM, PROTUS