Results-driven professional with 13.0+ years of experience in Warehouse Management, Material Management (PC), and Delivery Operations. Proven expertise in:
- Warehouse operations management
- Shop floor management systems
- Production planning and control
- Manpower and material planning
- Collaboration with global and local vendors for material availability
1. Frequent Follow-ups: Ensured timely delivery of parts through regular follow-ups on Just-in-Sequence (JIS) and Just-in-Time (JIT) schedules, aligned with customer plans and sequences.
2. Successful Project Management: Effectively managed the M stage and SOP for various KIA models, including SELTOS, CARNIVAL, SONET, and CARNES.
3. Best Supplier Award: Emerged as the top supplier for KIA Motors, achieving zero line stoppages.
4. Supply Chain Collaboration: Worked closely with supply chain and materials management teams to prevent disruptions and ensure smooth operations.
5. Material Storage and Layout: Assisted in designing layouts for material storage, ensuring sufficient space and efficient storage.
6. New Project Development: Coordinated with NPD teams for new projects, supplying parts for LP1, LP2, and M stage events.
7. Quality Assurance: Guided teams to follow Standard Operating Procedures (SOPs) and formats, ensuring quality standards met customer requirements.
8. Rejection Management: Coordinated with QA teams to address rejections and supply parts to fulfill customer needs.
9. WIP Management: Maintained healthy Work-In-Progress (WIP) levels on the shop floor and in customer warehouses.
10. Performance Monitoring: Tracked daily plans, dispatches, and GRNs to ensure efficient operations.
11. Cost Savings: Reduced truck usage from 25 to 20, resulting in annual savings of approximately 1 crore.
12. Customer Engagement: Conducted frequent visits to customer sites to monitor delivery performance.
13. Shop Floor Maintenance: Ensured 3C and 5S standards were maintained on the shop floor.
14. Team Guidance: Provided positive guidance to teams, promoting a safe and efficient work environment.
15. Order Management: Prepared order sequences for vendors (CKD & DKD EXPORTS) and tracked orders.
16. Global Supply: Supplied parts to customers in Vietnam, Ecuador, Uzbekistan, and Egypt.
17. Order Receipt and Documentation: Received and documented orders, ensuring accurate records.
18. Director Interaction: Maintained regular communication with the director to ensure alignment and effective decision-making.
19. CKD Daily Plan Management: Tracked and followed up on CKD daily plans, coordinating with customers to ensure seamless operations.
1. Material Management: Conducted physical verification of materials and managed Goods Receipt Notes (GRN).
2. Scrap Disposal and Compliance: Ensured statutory compliance and processed scrap disposal.
3. Store Management: Maintained 5S standards in the store area, monitored First-In-First-Out (FIFO) adherence, and ensured material unloading based on Visual Re-Order (VRO) for 95% of suppliers.
4. Inventory Management: Tracked in-house, sub-contract, and warehouse stocks.
5. Transportation Management: Coordinated transportation and followed up on shipments.
6. Store Operations: Managed day-to-day transactions in the store department.
7. Record Keeping and Compliance: Maintained necessary records for statutory audit requirements and corrected inventory pending documents and errors in ERP.
- Prepared daily and monthly production plans for CNC machining
- Created machine shop daily production, downtime, and efficiency reports
- Implemented strategies to reduce downtime and improve productivity
- Monitored and analyzed Plan Vs Actual performance
- Prepared machine shop weekly and monthly reports
- Maintained TS documents and ensured 3C and 5S standards on the shop floor
- Managed audit-related documents
- Troubleshooted line problems and implemented corrective actions
- Coordinated with Logistics, Assembly, Materials, and HR to ensure smooth customer line support
- *G-TRACK (Gate Tracking System)*: Proficient in using G-TRACK to manage and track gate movements, ensuring efficient and secure logistics operations.
- *KANBAN, JIT, & JIS*: Knowledgeable in lean manufacturing principles, including KANBAN, Just-In-Time (JIT), and Just-In-Sequence (JIS) systems, to optimize production efficiency and minimize waste.
- *SAP ERP*: Experienced in using SAP Enterprise Resource Planning (ERP) software to manage business operations, including supply chain management, inventory control, and logistics.
- *MS-OFFICE*: Proficient in Microsoft Office applications, including Word, Excel, PowerPoint, and Outlook, to support business operations and communication.