Catia
VAIBHAV SURESH SARAK
Engineer
Pune,MH
Summary
Results-driven Manufacturing & Tooling Professional with 11+ years of experience leading technical projects in machine shop environments. Expertise in new line commissioning, tooling trials, cycle time optimization, TPM implementation, and OEE enhancement. Strong capability in cross-functional coordination, stakeholder management, timeline control, and productivity improvement within high-volume automotive manufacturing.
Overview
10
10
years of professional experience
1
1
Certificate
Work History
Assistant Manager – Machine Shop Production
Kalyani Center for Precision Technology Ltd.
05.2025 - Current
- Lead the commissioning of a new production line, including layout planning, machine trials, and manpower training.
- Developed strong working relationships with staff, fostering a positive work environment.
- Supervised day-to-day operations to meet performance, quality and service expectations.
- Coordinated cross-functional teams to ensure smooth project execution within planned timelines.
- Drove process validation and operational stabilization post-implementation.
Engineer – Machine Shop
Bharat Forge Ltd.
02.2019 - 10.2024
- Managed grinding shop production projects and TPM pillar initiatives.
- Led Process improvement projects, improving productivity and reducing operational downtime.
- Controlled shift-level performance metrics, and troubleshooting activities.
- Achieved successful project outcomes by maintaining accurate documentation and meeting strict deadlines.
Senior Engineer – Machine Shop
Paranjape Autocast Pvt. Ltd.
12.2015 - 01.2019
- Managed tooling trials, parameter optimization, and cycle time reduction initiatives.
- Lead tool crib operations with SAP-based inventory control.
- Enhanced system reliability by conducting thorough root cause analyses and implementing corrective actions to prevent future issues.
- Maximized resource utilization with effective management of personnel, materials, and equipment for optimal project outcomes.
- Implemented cutting-edge technological solutions to solve complex engineering challenges.
- Monitored OEE across cells, and implemented corrective improvement actions.
- Monthly, as well as yearly, inventory management.
Education
B.E. - Mechanical Engineering
Nagpur University
06-2012
HSC
Rajendra Vidyalaya Khandala
Khandala, India03-2008
Skills
New Production Line Commissioning & Stabilization
Tooling Trials & Performance Validation
Cross-Functional Team Leadership (8–12 Operators)
Cost Optimization & Productivity Improvement
Risk Identification & Process Troubleshooting
OEE Monitoring & TPM Implementation
VMC Programming & Grinding Machine Operations
Cutting Tool Trials & Tool Life Monitoring
Operations management
Problem-solving
Strategic planning
Software
Pro-E
Languages
English
Advanced (C1)
Hindi
Bilingual or Proficient (C2)
Marathi
Bilingual or Proficient (C2)
Certification
Magnaflux inspection Level 1
soft skills
Planner
Strategic Thinker
Growth oriented mindset
Ethical
Good team Player
Timeline
Assistant Manager – Machine Shop Production
Kalyani Center for Precision Technology Ltd.
05.2025 - Current
Magnaflux inspection Level 1
01-2023
Engineer – Machine Shop
Bharat Forge Ltd.
02.2019 - 10.2024
Senior Engineer – Machine Shop
Paranjape Autocast Pvt. Ltd.
12.2015 - 01.2019
B.E. - Mechanical Engineering
Nagpur University
HSC
Rajendra Vidyalaya Khandala