3D tools: CATIA V5/V6, 3D Experience, NX 120 & CREO 20
VASANTHA KUMAR BASISETTY
Harness design integration
Bangalore
Summary
To work in an organization that will recognize and utilize my skills fully and offer me a position requiring innovative and creative ideas where continuous growth and learning are way of life.
Overview
13
13
years of professional experience
15
15
years of post-secondary education
5
5
Languages
Work History
Electrical integration engineer
Alstom Transportation
11.2023 - Current
- Input study of schematic topology in Step-input as the relevant project milestone.
- Electrical Harness Routings design w.r.t the LICA, LIDA & schematic input.
- CR-based & Issue-based inputs to apply the changes receiving from the site, implementation on 3D & updating the Documentation along with BOM.
- Working on BL-1 (milestone) changes on total vehicle harnesses of all 4/6/8 CAR projects.
- Responsible for QC, OTD & FTA of all the deliverables.
- Handling a team of 10+ designers of from vendor.
- Space allocation creation for cabin, room, roof arch, under frame, end wall with 3D lean methodology.
- WORKING PROFILE OF ALSTOM TRANSPORTATION
Deputy manager
Motherson sumi wiring india Ltd (FORD/ASHOK LEYLAND)
09.2020 - 11.2023
- Project #1: ASHOK LEYLAND (ICV trucks-BEV/ICE/CNG)
- Description: Deputed to Ashok Leyland from MSWIL for Design, development, VAVE BOM finalization & warranty finalization of electrical wiring harness packaging on Engine & vehicle harness.
- Roles and Responsibilities:
- Handling team of 5 designers, responsible for QC, conducting trainings to reduce errors towards quality.
- Input study, assign responsibilities and make plan to achieve OTD for given project milestone.
- Experience in LV Wiring harness and having knowledge to design of HV VH aggregates such as Traction Motor, Battery Pack, Motor control Unit, Power Distribution unit, DC-DC convertors (Boost & Buck) & harness routing and Experience in component selection.
- Bridging activities customer & supplier, Query solutions, DFM (mfg. issues addressing before drawing release) and team member’s productivity matrix, release WH tracker sharing regular basis to supplier.
- Get the input from vehicle owner (integration team) and explain concept & assign activity to team members and activity planning to meet the given delivery date.
- Validation review for completed collective 3D data with vehicle DMU data.
- Proposing different types of clips for harness clipping.
- Expert in creating reports of Installation sketch & frame hole spec.
- Cost analysis of each harness & VA ideas implementation.
- Responsible for drawing creation and delivery to customer using CHS and evaluation of Design rule checks.
- Work distribution within the team & design review for daily work deliverables.
- Monthly basis conducting warranty analysis activity along customer for validation.
- Project #2: FORD-BX772 (Compact SUV)
- Description: Design & development of electrical wiring harness packaging on full vehicle harnesses using CATIA V5 & CHS.
- Roles and Responsibilities:
- As a full service supplier selection of all inline connectors, insulation & wire types towards cost reduction and achieve customer technical requirement.
- Preparing 3D Design proposals & communication with cross functional teams of components and schematic design teams (with in MSSL).
- As per customer input packaging electrical components and decide components in various harness and with this we will provide input to schematic team.
- Designing of sheet metal brackets for packaging E&E components.
- Proposing different types of clips for harness clipping.
- Cost analysis of each harness & VA ideas implementation.
- Responsible for drawing creation and delivery to customer using CHS.
- Work distribution within the team & design review for daily work deliverables.
- WORKING PROFILE OF MOTHERSON SUMI SYSTEMS WIRING INDIA LTD (MSWIL)
Sr. Designer
Renault-Nissan
02.2019 - 08.2020
- Project #1: Body, door, roof and main harness (Sedan-Hybrid)-NISSAN LZ2A
- Description: Designing of Electrical layout and Proposal of Specification from design phase to physical phase using NX.
- Roles and Responsibilities:
- Responsible for Proposal design of wiring PFC Harness for Car.
- Updating the electrical layout designs and mounting components, supports throughout the vehicle manufacturing process.
- Routing path Installation cost optimization.
- Drawing creation from 3D layout and creation of 2D drawings in Harness designer.
- Experience in Creation of installation and Harness drawings.
- WORKING PROFILE OF Renault-Nissan, Chennai
Sr. Design Engineer
EASI (Mercedes Benz)
11.2016 - 02.2019
- Project #1: Cab and Chassis harness (Medium duty vehicles - FUSO Fighter)-TATOP GUN MODEL
- Description: Designing of Electrical layout and Proposal of Specifications for Layout design for Cab, Roof, Chassis wiring harness and Structures Design on NX 12
- Roles and Responsibilities:
- Responsible for Proposal design of wiring Proto/Pilot Harness for Trucks.
- Updating the electrical layout designs and mounting components, supports throughout the vehicle manufacturing process.
- Preparation of harness 3D cad data and reviewed with the FUSO counter parts.
- Routing path optimization for trucks.
- Drawing creation from 3D layout and creation of 2D drawings in Capital harness.
- Creating 2D layouts in capital harness.
- WORKING PROFILE OF EASI (Mercedes Benz), Bangalore
Sr. Design Engineer
AXIS CADES Engineering services (Caterpillar)
11.2014 - 11.2016
- Project #1: Cab wiring harness – Hydraulic excavator 320D, 323F
- Description: Designing of Electrical layout and preparing 2D drawing as per customer requirement by using CREO
- Roles and Responsibilities:
- Harness child part naming creating as per customer logic diagram.
- Importing logic and verify logic diagram vs 3D of all circuits (spools, wire colors & connector cavities)
- Creating network path and it is useful to create harness bundle.
- Creating manufacturing layout (foam board) for completed layout.
- Creating 2D drawing for form board layout and generating length, wire, connector & spool & splice tables.
- Experience in Creation of installation and Harness drawings.
- WORKING PROFILE OF AXIS CADES (CATARPILLER), Chennai
Design Engineer
Automotive Robotics India Pvt Ltd. (Caterpillar)
02.2012 - 02.2014
- Project: Hydraulic Excavator Design in CREO 2.0
- Description: Design and Drafting of Structural and Sheet Metal Components of Boom Group, Hood Group, Stick Group, Cab Group and under carriage components of Hydraulic excavator.
- Roles and Responsibilities:
- Conceptual sheet metal parts and assembly parts creation as per vehicle requirement.
- Completed sheet metal parts send to pre-analysis.
- Apply loads as per customer input, update the design until no design failure in analysis.
- Creation 2D drawings completed sheet metal components using GD & T.
- Creating drawing notice types of release, change, cancel, CRB and CNU and in detail captures all design changes done 3D and 2D drawing as well with respect of customer input.
- WORKING PROFILE OF AUTOMOTIVE ROBOTICS (CATARPILLER), Chennai
Education
M.Tech(CAD/CAM) - Mechanical Engineering
KCIT College
04.2001 - 01.2016
B.Tech - Mechanical Engineering
K.S.R.M College of Engineering
Diploma - Mechanical
E.S.C Govt. Polytechnic College
SSC - undefined
Z.P.H.S Rompicherla
Skills
1) Project planning:
Design planning and coordination efforts within the project planning team, ensuring alignment with project timelines and technical requirements
Collaborated with cross-functional teams including engineering, procurement, and construction to integrate design deliverables into the overall project schedule
Facilitated design review meetings and maintained clear communication between design consultants and internal stakeholders
2) Component design, selection responsibility:
the design and selection of mechanical/electrical components based on functional requirements, cost targets, and industry standards
Conducted feasibility studies and technical evaluations to ensure optimal component performance, reliability, and manufacturability
Collaborated with suppliers and cross-functional teams to validate component specifications and ensure timely procurement
3) Good understanding of schematic design:
Solid understanding of wiring harness schematic design and circuit layout for automotive applications
Collaborated with electrical and mechanical teams to ensure accurate routing, connector selection, and compliance with design standards
Reviewed harness layouts for signal integrity, grounding, and EMI/EMC considerations
4)Exposure to full Product life cycle:
Involved across the entire product life cycle from concept, design, and development to validation, production, and post-launch support
Participated in prototype build activities, including harness routing, component integration
5) Cost Optimization & Implementation:
Proposed and implemented a cost-saving initiative by changing of connectors by localization, alternate supplier child parts for same functionality, for proto design testing taking material from scrap, optimizing harness routing
Disclaimer
I hereby declare that the information furnished correct and to the best of my knowledge. Place: Bangalore Signature of the Candidate. (B. VASANTH KUMAR)
Personal profile
- Father’s name : PARANDAMA CHETTY.B
- Date of birth : 1989-06-07
- Marital Status : Married.
- Address for Communication : Flat no.32, Indira Gandhi street, A. Narayanapura, Bangalore.
- Permanent Address : 27-412/1, Telphone colony (st), Chittoor-517002
- Language known : English, Hindi, Telugu and Tamil.
- Passport no. : R0741042
Software
Modules: Electrical harness and cabling, Sheet metal & Fluid lines
Drawing tools: Capital Harness (CHS-XC), Harness Designer (Zuken), Auto CAD
PLM tools: TEAM CENTER 101, SMARAGD 172, 3D Experience, DMA
Timeline
Electrical integration engineer
Alstom Transportation
11.2023 - Current
Deputy manager
Motherson sumi wiring india Ltd (FORD/ASHOK LEYLAND)
09.2020 - 11.2023
Sr. Designer
Renault-Nissan
02.2019 - 08.2020
Sr. Design Engineer
EASI (Mercedes Benz)
11.2016 - 02.2019
Sr. Design Engineer
AXIS CADES Engineering services (Caterpillar)
11.2014 - 11.2016
Design Engineer
Automotive Robotics India Pvt Ltd. (Caterpillar)
02.2012 - 02.2014
M.Tech(CAD/CAM) - Mechanical Engineering
KCIT College
04.2001 - 01.2016
B.Tech - Mechanical Engineering
K.S.R.M College of Engineering
Diploma - Mechanical
E.S.C Govt. Polytechnic College
SSC - undefined
Z.P.H.S Rompicherla