Kisssoft, Bearing & Gear life design tool, Creo
Total Years of professional experience
Ved Vrat Nuclear
Team Lead Electrified Powertrain Technology
Hyderabad,GA
Summary
Innovative Team Lead consistently praised by management for providing top-notch technical, transmission system design leadership to the assigned team. More than 11 years of experience in Live Conventional & Electric Drive design.
Overview
11
11
10
10
Years of Transmission Design
4
4
EV Transmission design development
Work History
Team Lead
ZF Technical Center India
Hyderabad , TG
2019.05 - Current
- Profile: Managing team dedicated for making new drive layouts, casting design & managing DCR /ECN and its PLM release.
- Designed and developed pure electric, hybrid and conventional axle drive system.
- Design conceptualization of front / rear electric axle drives layout as per OEM RFI requirements.
- Design verification of torque carrying elements like gears, axle shaft and hub using calculation tools.
- Designed 1 speed / 2 speed helical gears in parallel axis / coaxial / planetary layout, Calculated life estimation for gears, bearings & differential gear selection using KISS-SOFT / Internal tools.
- Preparation of schematic for park lock mechanism, oil cooled electric motors and other aggregates which needs integration to main systems.
- Organizing design review meetings & CFT meetings, Conducting brainstorming session to generate ideas and overcome issues.
- Addressed many transmission packaging issues between e-motor, transmission, and other aggregates.
- Prepared detailed reports on updates to project specifications, progress, identified conflicts and team activities
Assistant Manager
Bonfiglioli Transmissions R&D India
Chennai , TN
2017.10 - 2019.04
- Global Projects - Electro mobility transmission.
- Worked on Design and development of electro mobility power trains for Passenger / Commercial Vehicles and Off Highway vehicles.
- Design of helical gears for 2 stage reduction and bevel gears calculation for differential set using KISS-SOFT.
- Validation plan, DVP and alternate verification method on bench test.
- Failure analysis of different torque carrying elements.
- Mechanism designed new mechanical park lock mechanism with anti-engagement at higher speed.
- Managing electro mobility design team for inline design changes and drawings update.
- Worked on condition based monitoring methods to improve electric drive life
- Developed loyal and highly satisfied customer base through proactive management of team customer service strategies
- Assisted in organizing and overseeing assignments, planning and coordinating in-house and outsourced resources
Sr. Design Engineer
Tata Motors -Jayem Automotives
Pune , Maharashtra
2011.11 - 2017.09
- Design & development of Front and Rear Axle for inline commercial projects.
- Design release for production & prototyping.
- Executed design projects using engineering principles also performed Value Analysis & Value Engineering (VAVE).
- Analyzing field failure complaints and providing design solutions to resolve issue.
- Assisting in prototyping and series production of parts.
- Design activities such as Stress/Component life calculations, Application analysis, DFMEA, DFM, DFA, and DFS.
- 3D model & drawings creation of various components for Rear and Front axle.
- Coordination with vehicle Integration & transmission dependent department.
- Benchmarked several axles and created its specification list.
- Supported engineering design development through analysis and simulation of prototypes and 3D CAD models
- Obtained vendor input during projects requiring third-party suppliers, helping to support cohesive operations and development
Design Engineer
Siddhi Foams Pvt. Ltd
Bangalore , KA
2011.01 - 2011.08
- Design of structure frames, tanks and pipelines for elastomer and polymer machineries.
- 2D and 3D modelling of body sheet metal parts develop proposals under consideration of functional aspects.
- Analyzed customer requirements, conceptualization, and creation of 3D models
- Obtained vendor input during projects requiring third-party suppliers, helping to support cohesive operations and development.
Plant Engineer Trainee
Tata Motors Pvt. Ltd
Pune , MH
2007.01 - 2007.07
- Design and Analysis of Braking System (ABS) at Tata Motors Pune,
- While training gone through all assembly and manufacturing lines of TML
- Studied different types of braking system and made report on different factors affecting braking.
- Studied application of Torsion rod in SUV.
- Executed trainee duties with very low occurrence of errors
- Inspected assembly line equipment 2 times per week to verify functional operation
- Designed and enforced best-practice methodologies
Education
Master of Engineering - Mechanical Design
Pune University
Pune 2013.08 - 2017.09
Bachelor of Engineering - Mechanical Engineering
Visvesvaraya Technological University
Belgaum 2006.08 - 2010.07
High School Diploma -
Damodar Higher Sceondary Science School
Goa 2001.07 - 2003.07
Skills
EV Transmission design development
undefinedAccomplishments
- Design conceptualization of electric Beam axles for major OEMs of US market for SUV and HD Truck
- LMUV Axle centre section with Aluminum housing and Differential Lock.
- Supported Design & Development of RA 6T & 410 live axles.
- FIAT electric Van 2 stage reduction gearbox with park lock mechanism.
- BOSCH e-Axle for Passenger Vehicle.
- Presented Seminar on ‘Increasing the load carrying capacity of gears through addendum modification using Kiss-Soft’.
- Presented Work on ‘Optimization of design parameters of Rear Axle to reduce Transmission error and thus Whine Noise.
Software
Timeline
Team Lead
ZF Technical Center India
2019.05 - Current
Assistant Manager
Bonfiglioli Transmissions R&D India
2017.10 - 2019.04
Master of Engineering - Mechanical Design
Pune University
2013.08 - 2017.09
Sr. Design Engineer
Tata Motors -Jayem Automotives
2011.11 - 2017.09
Design Engineer
Siddhi Foams Pvt. Ltd
2011.01 - 2011.08
Plant Engineer Trainee
Tata Motors Pvt. Ltd
2007.01 - 2007.07
Bachelor of Engineering - Mechanical Engineering
Visvesvaraya Technological University
2006.08 - 2010.07
High School Diploma -
Damodar Higher Sceondary Science School
2001.07 - 2003.07
Similar Profiles
CHITRANG BHAVSARCHITRANG BHAVSAR
Manager ITSM at ZF India Technical CenterManager ITSM at ZF India Technical Center
Kanaka AmarnathKanaka Amarnath
Technical Lead at ZF Technology Center India (ZF Friedrichshafen)Technical Lead at ZF Technology Center India (ZF Friedrichshafen)
SOMASHEKAR PUJARISOMASHEKAR PUJARI
Technical Lead at ZF India Technology CenterTechnical Lead at ZF India Technology Center