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VELMURUGAN KRISHNAN
AUTOMATION ENGINEER
Hosur,TN
Summary
Dedicated professional with over 10+ year of experience as automation engineer in the field of industrial automation and control system. Adept in using relevant programming software and developing code modules using programming expertise. Motivated Team Lead possessing excellent leadership and planning abilities. Focused on delivering high-quality products on tight schedules. Monitors, trains and encourages employees to improve skills and meet demanding targets. History of successfully developing and managing strong teams through proactive training and issue management.
Overview
2
2
Languages
13
13
years of professional experience
Work History
Team Lead
Titan Engineering And Automation Ltd
Hosur
11.2019 - Current
- Collaborated with multiple department personnel for integration and appropriate networking of PLCs, HMIs, SCADA, Robot, VFDs, and third-party devices using various control networks like ProfiNet, ProfiBUS etc
- Preparing offline PLC, HMI and SCADA programming
- Developing data logging and error logging system in SCADA
- Experienced in developing data logging and traceability systems with VB.Net & SQL
- Handling of customer complaints giving permanent solutions, new model addition and modification activities in current machines
- Experienced in following PLC Software's ABB(Control Builder Plus),AB (RS Logix 5000 and Studio 5000), Siemens(Simatic Manager, Microwin Smart and TIA Step 7), Delta (WPL Soft and ISP Soft), Mitsubishi (GX Works Platform), Omron(CX-Programmer and sysmac studio), Keyence(KV Builder) and Rexroth (Indraworks)
- Experienced in developing SCADA and HMI Screens, recipes, alarms, animation, etc
- Experienced in Keyence and Cognex Vision Systems, vision sensors and 1D& 2D barcode scanners
- Experienced in integrating following special devices with PLC Nut Runners, Load cell, LVDT, Feeder System, Marking units, Leak Test, RFID and VFD
- Debugged and modified code written by peers as per client's requirement
- Wrote operation manuals of machines, Root Cause, Lesson learnt and visited client locations to explain steps for appropriate use of software
- Knowledged in C, C++, C# and VB.NET.
Control Engineer
Control And Automation Solution
Hosur
10.2018 - 09.2019
- Technical Support & Guidance to Customer to Select the Suitable Automation Devices for their Application and Service given for the Special Devices
- Providing Special Devices support to customer like PLC to Special Devices Communications and Logic Development, Special Device Functionality, PLC Function Blocks, etc
- To communicate with the customer engineers and make a sequence flowchart and discuss other requirements to perform PLC programming
- Handling Breakdown Calls from Customer and Support them to clear the issue through Direct Visit as well as Online Support
- Technical Guidance to Customer to avoid unwanted Breakdown of Machine and Productivity Improvements
- IOT Project prepared with Nodered software tools
- Provide Programming & Electrical Support to Customer for the New SPM machines
- Preparing the PLC & HMI Logics for the Machines
- Support them for Onsite Commissioning phase also
- Programming & Electrical Support, Failure device selection equivalent from Omron Brand and Special Device Configuration.
Electrical Engineer
Sunil Precision India Pvt Ltd
Chennai
04.2016 - 09.2018
- Offline PLC programming using hardware prints through the commissioning phase of the project and support for initial production launch
- Added screens, buttons, messages to meet customer's specific needs and standards, while providing innovative solutions to keep the machine/personnel safe
- Programming PLC to automate Special Purpose Machines (SPM) for automotive industries and designing HMIs
- To communicate with the customers and make a sequence flowchart and discuss other requirements to perform PLC programming
- Electrical Panel wiring, testing, maintenance and troubleshooting on PLC
- PLC & HMI Logic Developing & Testing for the Leak Tester Machines
- Preparation of Electrical Manuals and Preventive Maintenance Check List
- Update to Customer about the Machine Performance and Quality Check while Machine Qualification Visit by customer
- Discuss with Customer about Logic Correction and Improvement Points
- Conduct troubleshooting and diagnose to rectify malfunctions
- Attend service tasks to other regions and troubleshooting the problem on time
- Modifications on PLC program of machineries upon customers requirement.
Electrical Engineer
S V Enterprises
Bangalore
12.2015 - 03.2016
- Preparation of Rexroth Nutrunner Analyzation and provide gain/Compensation values based on the analyzation
- Prepare Calibration Certificate to Customer for Rexroth Nutrunner Devices
- Support to Customer to Prepare Rexroth Nut Runner Programming support.
Graduate Engineer Trainee
Rajsriya Industries Pvt Ltd
Chennai
05.2013 - 04.2015
- Machine maintenance for All Pressing Machines, Welding Machines (Mig/Mag & Tig Welding Machines), Power Coating Machines like Furnace, Oven and conveyor
- Plant Maintenance (Electrical Utility) for Compressor, Diesel Generators, All electrical Utilities
- Handling Periodic Preventive maintenance for all the Machines and Breakdown Maintenance for Productivity Support
- Regular analyzing of electrical load, Compressors, Generators
- Analysis of electrical problem Solving and Root cause.
Education
Bachelor of Science - Electrical And Electronics Engineering
Trichy Engineering College
Trichy04-2013
Skills
- Automation Programming (PLC & HMI)
- Siemens (TIA Portal, Simatic Manager), Mitsubishi (GX Works & MT Designer & GT Designer), Omron (CX Programmer & Sysmac Studio & NB Desinger), Delta (WPL Soft), ABB (Control Builder Plus), AB (RS Logic), Rexroth Bosch (Indra Works Engineering & VI Composer)
- SQL & VBNet Programming
- Traceability System for Production Data Record to avoid Quality and Customer Complaint
- Automation Programming SCADA Design & Programming (Zenon & Siemens SCADA)
- Special Devices Nut Runner & Servos & Robot & Leak Tester & LVDT & Loadcell & RFID & MES System & Marking systems
US Visa Information
US (B1/B2), Upto Dec-2033
Major Customers
- Valeo Amalgamation, Chennai - DMF Assembly Lines
- Valeo OtoMotive, Turkey - DMF Assembly Lines
- Valeo, Mexico - Brush Holder Assembly Lines
- Valeo , Pune - Brush Holder Assembly
- Valeo USA & Mexico - T1XX Line
- Toyota (TKAP) Bangalore - TA (Transaxle Line), TRL (Rotor Assemly Line), TSL (Stator Assembly Line) for Hybrid Engine
- ABB Bangalore - MCB/MCCB Assembly line
- HLL Kerala - Blood Bag Assembly Line
- Delphi TVS Chennai - Needle & Nozzle Assembly, Pumb Assembly, Laser Marking, Etc.
- Continental Bangalore - Airbag Assembly Line
- KSPG Pune - EGR Module Assembly Line
- Sunbeam Delhi - Throttle Body assembly Line
- Valeo wiber, Chennai - Wiber Motor Assembly Line
- GE Bangalore - Tig Welding Machine for Xray Machines
- TATA Electronics Hosur - ORT & Band Assembly lines
- Borgwarner Delhi - Testing & Assembly Line
- Syrma Technologies, Chennai - RFID Tag Assembly Line
- Autoliv Bangalore - Buckle Assembly Line, TPC line
- Festo Bangalore - VFOE Assembly Lines
Project Achievements
- Have programmed and modified successfully for the following automotive & Medical Fields.
- Valeo Pune - BHAL line 2 - New SCADA integration for Component traceability and Data record and HMI controls with help of SQL and Vb.net.
- Toyota (TKAP) - Hybrid Engine Assembly Line Project implemented successfully with Mitsubishi PLC & HMI and Mitsubishi servo & Omron Vision System & SMC Electrical Stoppers
- New model addition support for PLC & SCADA Logic modification for Major Customers like Continental Bangalore, TVS hosur, Tvs Mysore, Festo Bangalore, Valeo Chennai, Valeo Wiper, Delphi TVS, Hitachi Automotive, Sunbeam Delhi, Valeo Pune, KSPG(Pierberg) Pune, Syrma Chennai, Bosch, Etc.
- Handling multiple abroad projects for Valeo Turkey,USA,Mexico,France, Poclain - China.
- Continental Bangalore - Implementation of Air Bag assembly line successfully with S7-1200 PLC and intergrated the traceability system with Customer Server and SQL.
- TOX Pressing Machine implementation & Bracket Riveting Machine by Omron PLC, Proface HMI and Tox Press-For Autoliv India Pvt Ltd, Bengaluru.
- New Nutrunner implementation with IAI Linear Electric Actuators in Actuator Control Unit Assembly Line, Third party china machine Commissioning and sequence modification, Siemens S7-1200 PLC, SQL, Deprag Nutrunner and IAI Linear Electric Actuators-For Continental Automotive Components, Bengaluru.
- New Camera Integration, New Pick and Place Integration in Diesel Injector Nozzle assembly line, Siemens S7-1500 PLC, Zenon SCADA, Cognex ISM1100 camera and IAI Linear Electric Actuators-For Delphi TVS Technologies LTD, Chennai.
- Japanese machine commissioning, sequence modification and server integration, Omron PLC and Mitsubishi HMI-For Hitachi Automotive Systems, Chennai.
Personal Information
- Date of Birth: 10/04/1992
- Gender: Male
- Nationality: Indian
- Marital Status: Married
Languages
Tamil
First Language
English
Proficient (C2)
C2
Timeline
Team Lead
Titan Engineering And Automation Ltd
11.2019 - Current
Control Engineer
Control And Automation Solution
10.2018 - 09.2019
Electrical Engineer
Sunil Precision India Pvt Ltd
04.2016 - 09.2018
Electrical Engineer
S V Enterprises
12.2015 - 03.2016
Graduate Engineer Trainee
Rajsriya Industries Pvt Ltd
05.2013 - 04.2015
Bachelor of Science - Electrical And Electronics Engineering
Trichy Engineering College